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　　新浦化學(泰興)有限公司系新加坡新浦化學私營有限公司全資子公司，位于泰興經(jīng)濟開發(fā)區(qū)疏港路1#。公司成立于1995年12月30日，經(jīng)過數(shù)次擴建和發(fā)展，現(xiàn)有年產(chǎn)75萬噸離子膜燒堿裝置、年產(chǎn)50萬噸氯乙烯裝置、年產(chǎn)32萬噸苯乙烯裝置、年產(chǎn)18.5萬噸硝基苯裝置、年產(chǎn)13萬噸苯胺裝置和自備熱電廠?，F(xiàn)投資總額為71052萬美元，注冊資本為35400萬美元。2016年，成立新浦烯烴(泰興)有限公司，建設(shè)110萬噸/年輕烴綜合利用項目;成立新浦化學(倉儲)有限公司，建設(shè)40萬立方米輕烴倉儲項目。
　　新浦化學已經(jīng)采用了近5套橫河的DCS系統(tǒng)，還有變送器、流量計、PH計、色譜等產(chǎn)品。本項目中，橫河電機(中國)有限公司成功的將離子膜燒堿四期所用舊系統(tǒng)替換為CENTUM VP R5控制系統(tǒng)。
　　挑戰(zhàn)與解決方案
　　這個項目是燒堿四期改造項目，燒堿四期項目是一套年產(chǎn)15萬噸燒堿、4.5萬噸苯胺的裝置，于2006年正式投產(chǎn)。經(jīng)過一段時間的使用后，由于舊系統(tǒng)設(shè)備老化，后經(jīng)過雙方技術(shù)確認后決定更換為橫河電機的DCS控制系統(tǒng)。
　　本次燒堿四期DCS系統(tǒng)改造工程包含燒堿和苯胺兩個裝置，總點數(shù)為1800點。項目面臨的挑戰(zhàn)是，要在保持原先現(xiàn)場電纜和機柜不被更換的前提下，僅將原先系統(tǒng)軟硬件改造為當時橫河電機最新的CENTUM VP R5控制系統(tǒng)。該裝置已投運多年，用戶為確保改造項目完成后的一致性，要求所有資料必須從原系統(tǒng)中導出。橫河電機必須在規(guī)定時間內(nèi)獨立完成軟硬件的調(diào)研工作，確?？刂乒δ艿耐暾院鸵恢滦?。停車改造時間僅為10天。項目工期緊湊，難度比較大。而且為了保證硬件的可靠性，在沒有機柜的條件下，利用安裝板完成出廠測試。
　　為此，橫河電機(中國)有限公司成立了由工程、技術(shù)、營業(yè)人員組成的專門項目組，借助橫河電機自主開發(fā)的系統(tǒng)升級工具，對該項目實施升級改造。由于采用專用升級工具，不僅大幅提高了前期對原系統(tǒng)軟硬件調(diào)研的工作效率，也保證了項目的質(zhì)量。通過用戶的積極配合和橫河電機的共同努力，加強工程各階段與客戶的充分溝通，僅用了5天的停車時間就圓滿完成了本次改造工程，裝置于2015年十一國慶前夕順利按計劃一次開車成功，并平穩(wěn)運行至今。

Siemens 6ES5 300-3AB11 -FS- 6ES53003AB11

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AllenBradley1771-OQ16/CIsolatedDCOutputModuleB01

Allen Bradley SLC500 Output Module 1746-OW16 Sec C

ABB NDCU-11C

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MODICON 384B USPP 384B

ALLEN BRADLEY 1392-B100-RK-MC-B-D1-F2-F4 USPP 1392B100RKMCBD1F

GENERAL ELECTRIC L28490P05 USPP L28490P05

FOXBORO G0113CV USPP G0113CV

SIEMENS 6FM1-470-3BA20 USPP 6FM14703BA20

SECO M4207-00020A USPP M420700020A

YASKAWA ELECTRIC JAMSC-C8120 NSPP JAMSCC8120

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AllenBradleyPanelviewPlus10002711P-RDK10C/B2711PRDK10C

Allen nBradlet 1771-OAD C Rev E01 AC Output Module

ABB DRAW-OUT KIT CAT#K7WR-H REAR CONNECTION S7 HORIZONTAL NIB

Adept Technology 90400-81021 EXC Controller Robot

(6846) Reliance Electric High Speed Driver 0-54200-3 (6846)

INDRAMAT TDM1.2-050-300-W1-000 NSPP TDM12050300W1000

WESTINGHOUSE 4D14854G02 USPP 4D14854G02

FANUC A06B-6059-H003 NSFP A06B6059H003

DYNAVISION S-16-24 USPP S1624

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NIPPON DENSO US-241 USPP US241

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Reliance 0-56308-1

Schneider Modicon / 3M Cable Assembly AS-W808-002 _ ASW808002 Groupe /

Schneider Modicon AS-B239-001 NSFP ASB239001

Schneider Modicon AS-P930-007 USPP ASP930007

Schneider Modicon AS-B825-016 PLC

Schneider Modicon AS-B556-101 OUTPUT MODULE 5V TTL

Modicon MPCST52NDJ10T Telemecanique Magelis Smart iPC

Siemens Simatic 6ES5 Input Module 318-8MA12

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SIEMENS SINUMERIK 800 6FX1151-1BD01 6FX11511BD01

SIEMENS 6SN1111-0AA01-1BA1 LINE FILTER FOR INFEED (5KW) GOOD TAKEOUT

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SIEMENS 6FC9348-7HX NSFP 6FC93487HX

Advantech ECM-3610 REV.A1.2

ALLEN-BRADLEY 1771-OGD TTL OUTPUT MODULE

ABB ACS600 MULTIDRIVE MODULE # ACN6340255500000300902

ACUMETER DIVISION MAY COATING TECHNOLOGIES PTC-8 PN77-0902 TEMPERATURE CONTROL

6ES7467-5GJ01-0AB0 6ES7467-5GJ02-0AB0 Brand , Factory Sealed,

900' Rust 250MCM 250 MCM 3/0 Rust Aluminum Cable Wire URD 600 volt

SQUARE D MEL36800LSG USPP MEL36800LSG

COMPUMOTOR DR-1400A60 USPP DR1400A60

BAUMULLER BUM60-VC-AE-1024 USPP BUM60VCAE1024

MODICON S975-000 USPP S975000

MAGNETEK 53SHC000-0003 USPP 53SHC0000003

ELECTRO CRAFT 9101-1131 NSPP 91011131

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Xpresskit XK510 interface module by Directed Electronics Viper Python Avital

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Omron E3N2-D2Y4B-US

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Schneider Modicon AS-J890-101 I/O INTERFACE PROCESSOR ASJ890101

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Schneider Modicon EK-489 DTA201 RACK W/CARDS 2EA DAP 210/AS-BDA

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Allen-Bradley 6185-DACABBZ Series A Touchscreen A4

ABB 3HAA0001-XH IRB6000 Robot Servo Motor Axis 1 (complete with pinion)

ACCURAY 082157-002 NSPP 082157002

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8030-CRM565 SYMAX INTERFACE MODULE POWER LOGIC CIRCUIT

SIEMENS 6ES5-246-4UA31 NSFP 6ES52464UA31

APC SYCF40KF USPP SYCF40KF

ALLEN BRADLEY 6181P-15TPXPH USPP 6181P15TPXPH

KONE KM781380G01 NSFP KM781380G01

GRACO 236-930 NSFP 236930

PEPPERL & FUCHS IVI-KHA6-4HRX NSPP IVIKHA64HRX

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SIEMENS S5 6ES5-5524-3UA13 Interface Module 6ES555243UA13

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Qlogic QLE8142-SR 10Gb CNA Dual Port PCIe HBA FCoE with 10Gb optical SFP

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TOTAL CONTROL "QPI21100C2P serA" OPERATOR INTERFACE WITH COMMUNICATION MODULE

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Modicon PC-L984-785

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Schneider Modicon Micro 84 Controller AS-M84A-002 Programmer P370P371 Program Pack

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Schneider Lexium 23 AC Servo Driver LXM23CU01M3X 100W

Promise Removable Device PR401US Pegasus R4 4TB RAID System 4x1TB SATA

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HONEYWELL MEASUREX DIGITAL 05366901 SERIAL LINE COMMUNICATION MODULE 62759

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ALLEN-BRADLEY Panelview 300 24VDC 2711-B5A1L1 Series F

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ABB Teach Pendant 3HAB-5386-1/1 #34232

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715-031752-206 CAP LOWER ELECTRODE 6"

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SYMAX 8030-CRM-510 NSFP 8030CRM510

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Rigol Function/Arbitrary Waveb Generator DG2041A 40M

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