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　　新浦化學(泰興)有限公司系新加坡新浦化學私營有限公司全資子公司，位于泰興經(jīng)濟開發(fā)區(qū)疏港路1#。公司成立于1995年12月30日，經(jīng)過數(shù)次擴建和發(fā)展，現(xiàn)有年產(chǎn)75萬噸離子膜燒堿裝置、年產(chǎn)50萬噸氯乙烯裝置、年產(chǎn)32萬噸苯乙烯裝置、年產(chǎn)18.5萬噸硝基苯裝置、年產(chǎn)13萬噸苯胺裝置和自備熱電廠。現(xiàn)投資總額為71052萬美元，注冊資本為35400萬美元。2016年，成立新浦烯烴(泰興)有限公司，建設110萬噸/年輕烴綜合利用項目;成立新浦化學(倉儲)有限公司，建設40萬立方米輕烴倉儲項目。
　　新浦化學已經(jīng)采用了近5套橫河的DCS系統(tǒng)，還有變送器、流量計、PH計、色譜等產(chǎn)品。本項目中，橫河電機(中國)有限公司成功的將離子膜燒堿四期所用舊系統(tǒng)替換為CENTUM VP R5控制系統(tǒng)。
　　挑戰(zhàn)與解決方案
　　這個項目是燒堿四期改造項目，燒堿四期項目是一套年產(chǎn)15萬噸燒堿、4.5萬噸苯胺的裝置，于2006年正式投產(chǎn)。經(jīng)過一段時間的使用后，由于舊系統(tǒng)設備老化，后經(jīng)過雙方技術確認后決定更換為橫河電機的DCS控制系統(tǒng)。
　　本次燒堿四期DCS系統(tǒng)改造工程包含燒堿和苯胺兩個裝置，總點數(shù)為1800點。項目面臨的挑戰(zhàn)是，要在保持原先現(xiàn)場電纜和機柜不被更換的前提下，僅將原先系統(tǒng)軟硬件改造為當時橫河電機最新的CENTUM VP R5控制系統(tǒng)。該裝置已投運多年，用戶為確保改造項目完成后的一致性，要求所有資料必須從原系統(tǒng)中導出。橫河電機必須在規(guī)定時間內(nèi)獨立完成軟硬件的調(diào)研工作，確?？刂乒δ艿耐暾院鸵恢滦?。停車改造時間僅為10天。項目工期緊湊，難度比較大。而且為了保證硬件的可靠性，在沒有機柜的條件下，利用安裝板完成出廠測試。
　　為此，橫河電機(中國)有限公司成立了由工程、技術、營業(yè)人員組成的專門項目組，借助橫河電機自主開發(fā)的系統(tǒng)升級工具，對該項目實施升級改造。由于采用專用升級工具，不僅大幅提高了前期對原系統(tǒng)軟硬件調(diào)研的工作效率，也保證了項目的質(zhì)量。通過用戶的積極配合和橫河電機的共同努力，加強工程各階段與客戶的充分溝通，僅用了5天的停車時間就圓滿完成了本次改造工程，裝置于2015年十一國慶前夕順利按計劃一次開車成功，并平穩(wěn)運行至今。

Siemens 6ES5314-3UA11

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Allen Bradley VersaView 1700P Interface Panel Catalog 6181F-17TPXPH Series D

ABB EHDB650C-1L, EHDB650, Spectrum Drive Contactor, 3 Pole, SK827087-AF, #F 2nd

Advanced Energy 2280-000-C MDX-L6

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Schneider Modicon GOULD AS-B833-016 INPUT MODULE 16 POINT 800IO 24VDC

Schneider Modicon AS-B359-001 USPP ASB359001

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Schneider Modicon AS-B810-008 16 ISOLATED OUTPUT MODULE 115V 48095

Modicon AS-B838-032 Discrete Output Module

Siemens Input Module 6ES7-321-1BH01-0AA0 SM321 24VDC

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Total Control Products QPJ-DVN-202 Communication Module Series A 24VDC

SIEMENS 6SN1118-0DH22-0AA0 6SN1180DH220AA0

SIEMENS Simodrive 610 Instruction Manual Edition 08.91_6SC6101-0AA76_1987_PWM

SIEMENS 6FC5370-0AA00-0AA0 SINUMERIK 802D /PCU 210.3

ADVANTECH PCL-747+ CPU Module

Allen-Bradley 1756-OB32 DC Output Module

ABB Bailey Infi 90 IMMFP01 Multi-Function Processor in the Factory

Adept T1 Pendant P68700-00550

6VAF343040C-A2 GENERAL ELECTRIC CONTROLLERS

HONEYWELL 51402755-100 USPP 51402755100

TAYLOR ELECTRONICS 6205BZ10000K USPP 6205BZ10000K

DANFOSS 175H4447 USPP 175H4447

CONTROL TECHNIQUES FX-208 USPP FX208

OMRON NT600M-DT122 NSFP NT600MDT122

MODICON 557-VCM-761-10 NSFP 557VCM76110

GENERAL ELECTRIC DS3820HSMC1C1F USPP DS3820HSMC1C1F

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Schneider Telemecanique BMXP342020

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AB Allen Bradley 4100-234-R Series K IMC S Class 4 Axis Motion Controller Servo

AC Motor Control Drive - 30 HP - 600 Volt - Three Phase Input

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75 KVA 480 DELTA TO 240 D/120 3 PHASE TRANSFORMER

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ALLEN BRADLEY 4100-234 USPP 4100234

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INDRAMAT CLM-01.3-X-E-4-0-FW USPP CLM013XE40FW

YAMATAKE 82114927-002 NSPP 82114927002

UNITED TECHNOLOGIES TV612012S USPP TV612012S

HONEYWELL 30731720-001 USPP 30731720001

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0021-21589 CLAMP RING, 8" SNNF, PADDED, MASKS HTHU

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