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AS-T584-205現(xiàn)貨 in stock! 歡迎來電咨詢~?。?

AS-T584-205,

AS-T584-205

國內(nèi)的包裝生產(chǎn)線在發(fā)展初期一般只能完成物料包裝，后續(xù)的搬運工作則由搬運工人來完成。隨著產(chǎn)量的日益擴(kuò)大，傳統(tǒng)的人工搬運方式顯然無法滿足需求，碼垛機(jī)械的出現(xiàn)為這一問題提供了有效的解決方案。
　　碼垛機(jī)可以集成在生產(chǎn)線中，使生產(chǎn)現(xiàn)場變得智能化，可以實現(xiàn)飲料、食品、日化等行業(yè)各種作業(yè)的碼垛物流，為企業(yè)改善工作條件，減輕個人體力勞動，減員增效起到了關(guān)鍵作用。目前主流的控制系統(tǒng)采用 PLC+ 機(jī)械手的方式，對整條生產(chǎn)線的末端產(chǎn)品進(jìn)行整理、堆疊、整垛輸出等。
　　目前市場上主流的碼垛線為單線輸送系統(tǒng)，碼垛能力在 30~40 箱 / 分，具體的碼垛能力視貨物而異。本項目中設(shè)計的碼垛線為雙線輸送，碼垛能力能達(dá)到 60 箱 / 分，主要應(yīng)用在食品行業(yè)。該碼垛線通過 PLC 控制將兩條生產(chǎn)線上輸送過的產(chǎn)品分別輸送到對應(yīng)的堆疊區(qū)，且通過觸摸屏可設(shè)定不同的層數(shù)采用不同的堆疊方式，如第 1 層按方式 1 堆疊，第 2 層按方式 2 堆疊，碼垛方式靈活。
　　2 工藝要求
　　碼垛線分為 A、B 兩線，每條線均由以下部分組成：入口輸送帶 1、入口輸送帶 2、入口輸送帶 3、分離電機(jī)、轉(zhuǎn)向電磁閥、轉(zhuǎn)向滾筒、堆疊輸送帶，出口輸送帶等;A、 B 兩線共用棧板供應(yīng)系統(tǒng)和左右棧板輸送帶等設(shè)備。碼垛線裝備實物圖片如圖 1 所示。
貨物由入口輸送帶1進(jìn)入，經(jīng)過三個入口緩存輸送帶，輸送到分離電機(jī)處;分離電機(jī)分離后根據(jù)需要確認(rèn)是否轉(zhuǎn)向 ( 如需轉(zhuǎn)向則轉(zhuǎn)向氣缸動作 ) 并計數(shù)，PLC 進(jìn)行判斷產(chǎn)品是否已完成一列。達(dá)到一列后控制推桿動作，將貨物整平。此時，PLC 發(fā)出 DO 信號給 ABB 機(jī)械手 (ABB 機(jī)械手與 PLC 通過硬接線連接 )，機(jī)械手動作抓取已完成碼垛的一列產(chǎn)品;當(dāng)完成一垛后，堆疊電機(jī)動作，將已完成堆垛的貨物整垛輸出;然后棧板供應(yīng)啟動，為缺少棧板的堆疊區(qū)提供棧板，依次循環(huán)實現(xiàn)持續(xù)碼垛。其工藝流程如圖 2 所示。
　3 自動化平臺選型
　　鑒于該碼垛機(jī) I/O 點數(shù)較多 (DI 為 75，DO 為 40)，以及電控柜空間限制的需求，在系統(tǒng)選型時采用西門子 S7-200 SMART PLC 作為主控制器，因為 S7-200 SMART 具備 60I/O 的大點數(shù) CPU 以及高密度擴(kuò)展模塊，并且模塊體積緊湊，能夠有效滿足以上需求。碼垛線上的轉(zhuǎn)向氣缸、滾筒等動作頻繁，高達(dá) 20~30 次 / 分，故采用晶體管輸出類型，外接中間繼電器驅(qū)動大負(fù)載。在HMI選型上，單線系統(tǒng)選用7寸屏即能滿足要求，但對于雙線控制系統(tǒng)，需要顯示的信息更多，最終選用 10 寸屏。同時，屏上集成的以太網(wǎng)接口與 S7-200 SMART 無縫連接，編程調(diào)試、設(shè)備通訊都很方便。電控系統(tǒng)配置如附表所示。
4.1 結(jié)構(gòu)化模塊設(shè)計
　　由于碼垛線控制點數(shù)較多，程序較大，而且各部分功能較為分明，所以在軟件設(shè)計時，采用結(jié)構(gòu)化編程的理念可使程序結(jié)構(gòu)更加分明。程序設(shè)計分為主程序和子程序兩部分，主程序中 AB 兩線運行各自調(diào)用相應(yīng)子程序。子程序主要有：開機(jī)初始化程序、各設(shè)備手動控制程序、入口計數(shù)子程序、整列推桿初始化子程序、自動運行子程序、堆疊方式處理子程序、故障報警子程序、系統(tǒng)復(fù)位及數(shù)量清零等子程序組成，如圖 3 所示。

上億庫存，國內(nèi)外近千個倉庫，公司部分產(chǎn)品型號如下，歡迎聯(lián)系哦~！

WinCC 上位監(jiān)控軟件 6AV6381-1BH06-0DV0 "WinCC?V6.0 RT?8K （8K 外部變量）"

電機(jī)啟動器 3VU13401MJ00

150-F86L SMC Accessory

1585D-M4UBJM-50 Ethernet Media M12 Patchcord

1746-P1 SLC Rack Mounting Power Supply

1769-IF4 CompactLogix 4 Pt A/I C and V Module

193-EC3CB E3 Plus 5-25 A Overload Relay

20-DA1-B0 PowerFlex 700 115 V AC IO Kit

2090-CPBM7DF-02AA05 5 m Length DIN Power and Brake Cable

2090-XXNFN-S03 N-Series Universal Flying Lead Cable

BC647PSC025 Proficy Process Systems 250 I/O with Cimplicity

GC647PCM005 GlobalCare Complete for Proficy Change Management Server - 5 Concurrent Users

IC200MDL241 Input 240VAC (2 group of 8) 16 point.

IC646NTS025 Terminal Services - 25 Pack License

IC647MGS001 Proficy Maintenance Gateway Server

IC676CBLPBB050 IP67 Profibus Cordset - 5 Meters

IC697MEM732 Exp. RAM, 256K Bytes, Non-volatile Flash, 32 Bit (Used w/78X CPUs)

IC800SSI104D2RR 4.3A, 115/230V, DeviceNet S2K Servo Controller for S-Series Motors

ControlLogix/1756 System 1756-STRT3FR CONTROLLOGIX STARTER KIT FRENCH

Industrial Computers 6182H-15TEH6B VVCE 1500, TOUCH, EXT MEM, RIO/DH, AC

Process Control 1757-DNBUPG10 DEVICENET LIC UPG 10 DNB

Operator Interface 2711-B5A10L2 PV550 MONO KEY&TOUCH, DNET & RS232 PRINT

Support 9326-AD5WDS SUPT RENEWAL CONTRACT FOR 9326AD5WDENE

Support 9371-EHYD3S SUPT RENEWAL CONTRACT FOR 9371EHYD3

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RSI Software Products 9301-2SE2500DEU1 RSVIEW32 WORKS 32K-100K UPGRADE IN-SUPT (DE)

RSI Software Products 9358-BANT10ENE RSBATCH ARCHIVER 10 UNITS

Motion Control MPL-A4520P-MK22AA MOTOR,SERVO,6.10 NM,5000RPM,MULTI,230V,6.8KG

Motion Control 2090-UXNPBMP-10S03 CABLE,460V,NON-FLEX,MOTOR POWER,MP,10 GAUGE,3M

CBL-38-MP-30 Power Cable, MTR-3S8x Series Servo Motors, 30 Ft.

IC641CTL130 Logicmaster 90-30 to Control 90-30 Upgrade

IC800SLM010N1NE25 100W, 115 VAC SL Servo Motor, 2.5K Quad Encoder

OC647IPWRPLRNUNLMTM iPower Option - Nwk Unlmt I/O Run

20AD8P0A3AYNNNG0 PowerFlex 70 AC Drive 8 A at 5 Hp 20A

20DD065A0EYNANANE PowerFlex 700S AC Drive 65 A 50 Hp 20D

20P41AD1K1RA0NNN PowerFlex DC Drive 1162 A

2711P-B10C4A8 PanelView Plus Terminal

280-PWRM24G-M2 ArmorConnect 3-PH Power Media drop cable

NS10-TV00(B)-V1 彩色TFT LCD 分辨率：640×480點, 256色10.4英寸

1492-MCBA360 60 A UL489 Miniature Circuit Breaker

1494V-DR666-A-B-D-E-F NEMA Flange Mtd Rod Switch Disconnect Sw

軟啟動器 3RW44582BC36

運行版軟件 6AV6612-0AA00-0AM0 SIMATIC WinCC Comfort (Compact Edition)

1585D-M8UGJM-20 Gigabit Ethernet Media

1756-L85E ControlLogix 40MB controller

1799-OQ10X Embedded I/O 10 Point Expansion Output

194E-FA32E-PD10-PE 194E Load switch

2090-CFBM7DD-CEAF02 2 m Length SpeedTec Flexible Cable

2090-U3AE-D4401 Ultra 3000 1m Interface Cable

BC646MPTS99 GE Compare Unlimited Seat Site License with Proficy GlobalCare Complete

GC647ARC002 GC Reporting Client 2 Pak

HMI-KPN-401 Keypad: 7.4 inch/ TCP Label (QPGCxxx0000)

IC641VUG703 VersaPro Standard Edition to Professional Edition Upgrade

IC647IFPLDV00900M iFIX Plus SCADA 900 I/O Development (M4 Part)

IC660ELB922RR Single-slot PCIM (XT/AT Interface Board),2-channel

IC697ACC801 I/O Cable (96 conductor) for IC697Vxxxxx modules. Five feet long

IC756XDV001CS-925 DataViews Development on Solarisx86, Addt'l User, Simplified Chinese v9.25

FlexLogix System 1794-TB3G 3-WIRE GROUNDED TERMINAL BASE - SCREW CLAMP

PLC-5/1771 System 1771-FD2 FUSE KIT FOR 1771-WHFB, QTY. 8 FUSES (1.5A)

Process Control 1757-UPGSIFA UPGRADE AB INTEGRATION QUICKBUILDER I/F

Operator Interface 2711P-K12C15D1 PV PLUS 1250, KEYPAD, CNET, DC PS, STD MEM

Support 6006-G1DBS SUPT RENEWAL CONTRACT FOR 6006G1DB

Support 2711-ND3FRS SUPT RENEWAL CONTRACT FOR 2711ND3FR

Support F1785-L80BSERD FIRMWARE UPGRADE FOR 1785-L80B PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE2350DEU1 RSVIEW32 WORKS 150-5K UPGRADE IN-SUPT (DE)

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Motion Control 8720MC -B027-AN- 27 AMP B CHASSIS DRIVE, OPEN ENCL., LESS OPTIONS

BC646MPS050 Logic Developer - PLC Standard - 50 Pack

IC300OCS200 OCS with 4x20 LCD Display, and 32-key tactile feel keypad. Supports up to 4 SmartStack I/O Boards, full ladder instruction set, and CsCAN Networking.

IC752WTA080 Display Station 2000 Series - 10.4" active matrix VGA (640x480), resistive touchscreen, Pentium 850 MHz, 256 MB RAM, 6 GB HDD (min), 300 pt run time CIM PE License WNT

MTR-3T43-H-R-0-M-0RR Servo Motor Metric

ZA81L-0001-0101#C AC line filter rated 10.5 kW for Beta and Alpha series servo amplifiers

20DB070A0ENNANANE PowerFlex 700S AC Drive 70 A 25 Hp 20D

20G1ALC650AN0NNNNN PowerFlex 755 AC Packaged Drive

25B-CTM1 PowerFlex 525 Control Module

2711R-T7T PANELVIEW 800 7-INCH HMI TERMINAL

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1492-L4-BL IEC Term Blck 6.1x62x35.7mm Spr Clp

1494C-DJ622-A6-B1-D-E 200 A Flange Mtd Cable Switch

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1585BX-M8UBBM-2 1585 Ethernet Media Patchcord

1747-L531 SLC 5/03 8K Controller

1791DS-IB16 Guard I/O 16 Point Digital Comb Module

194E-A80-1753 80 A 194E Load switch

20-XCOMM-IO-OPT1 EXT. DPI COMM - I/O OPT. 1

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20AC1P3A0AYNNNC0 PowerFlex 70 AC Drive 20A

GC646MDC075 Proficy GlobalCare Complete for Logic Developer - PC & View Development/Runtime 75 I/O

HE693DAC410 4ch., +/-10Vdc Analog Output Module, 2000Vac Isolation, 14-bit resolut ion

IC600RM716RR RPU PROM Module

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IC655MDL581RR Relay Output, N.O. (32 points)

IC694MDL645 Input module 24 VDC 16 point POS/NEG logic.

IC756WDC009CT-22 DV Development Sys VB, Java, C++, Traditional Chinese, Version 2.2

MicroLogix 1500/1769 System 1769-OF8C 8 CHANNEL ANALOG CURRENT OUTPUT MODULE

PLC-5/1771 System 1771-CX7 PLC-5 LOCAL CABLE

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Support 9321-L2400S SUPT RENEWAL CONTRACT FOR 9321L2400

Support 9358-EP30R SUPT REINSTATEMENT CONTRACT FOR 9358EP30ENE

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RSI Software Products 9324-RLD2U7ESE RSLOGIX 5000 MINI TO PRO UPGRADE, SPANISH

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A02B-0120-K321 Connector Kit, Alpha SVU Series Amplifier E-Stop (CX4)

IC200TBX123 Tool box, 23 point (IC200UAL006) 24VDCIn/Relay Out, 2 Analog In/1 Analog out, 24 P/S, VersaMax DataPanel DP45 with Programming software and cables, (IC640VPS00, IC752DDZ000, IC200CBL555)

IC698CPE010 RX7i VME 300Mhz CPU with Embedded 10/100 Ethernet

MTR-1350-E-A-E-0RR Stepping Motor Nema34 Encoder

ZA06B-0078-B203 B12/3000is servo motor with 128k serial encoder

20BD248A0AYNANC0 PowerFlex 700 AC Drive 20B

20G11RC8P7JA0NNNNN PowerFlex 755 AC Packaged Drive

25-FAN1-FA PowerFlex 520 Frame A Fan Kit

140XTS10215 Quantum CABLEFAST電纜, 大電流, 帶 I/O 端子, 4.6M

294E-FD4P2Z-G3 Variable Frequency Drive

D4MC-1020 觸點:1開/1閉,10A 250VAC機(jī)械壽命:1000萬次?方式:下壓式

1492-SPM3C070-N MCB Supplementary Protector 7 A

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數(shù)字量輸入 / 交流輸出模塊 6ES7 223-1QH32-0XB0 SM 1223 DI 8 x 120/230 V AC/DQ 8 x RLY

150-SB1NBD SMC-50 SOLID STATE MOTOR CONTROLLER 90A

1734-OV8E POINT I/O 8 Point Digital Output Module

1783-IMS28RAC Stratix 5410 28 Port Managed Switch

193-ESM-IG-100A-E3T E300/E200 100 Amp Sensing Module

20-750-I1-C567D545 PowerFlex 750 Inverter Assembly Kit

2090-CPWM7DF-14AF09 MP-Series 9m Length Power Cable

2098-DSD-HV100-SE Ultra 3000 10kW with SERCOS Servo Drive

GA646PME025 GlobalCare Assist for PCM Machine Edition Version 25 User

GP-0602NT-F5 GagePort LVDT NT (Full Bridge for Marposs)

IC5002TBX0030 PanelPC 12 inch Perbance Unit Deluxe with Windows XP

IC647HSTAE15KM Alarm and Events Option for Historian - Standard Server 15000 Points (M4 Key)

IC647SMP001 Scheduler Manpower Module

IC693MDL731RR 12/24 Vdc Output, 2 Amp, Negative Logic (8 Points)

IC756HDV001J-98 DV Development - HP/UX Op Sys Addt'l User, Japanese, Version 9.8

MSI-SDK-25-43 SDK Connections 25 Pack-43

PLC-5/1771 System 1771-IGD TTL INPUT MODULE

Distributed I/O 1791D-0B8P DNET 24 VDC COMPACTBLOCK I/O, 8 OUT SOURCE, BASE

Communications 1784-KTXD ISA BUS PC CARD W/DH+, DH485 & RIO

Operator Interface 2706-P42R INVIEW MESSGE DISPLAY. 1 OR 2 LINE, 12 OR 20 CHAR

Support 9305-RSVADSFRS SUPT RENEWAL CONTRACT FOR 9305RSVADSF

Support 9515-RSEOL056R SUPT REINSTATEMENT CONTRACT FOR 9515RSEOL056ENE

EtherNet/IP Products 2711-K6C20L1 PV600 COLOR KEY, ENET & RS232 PRINT

RSI Software Products 9301-2SE3403JPE RSVIEW32 RUNTIME 32K WITH RSLINX (JAPANESE)

RSI Software Products 9356-PRO2200 RSSQL PROFESSIONAL VERSION WITH 300 TAG LIMIT

Motion Control 1326AB-B530E-S2K5L MOTOR,SERVO,460V,18.0NM,3000RPM,SINGL,BRK,IP67

4161-5-5 BCD To 7 SEG Display . 5 Digit, 5VDC. Dust Seal

HMI-CCT-203 BACKLIGHT TUBE 6"

IC693CMM321 Ethernet Interface TCP/IP Module

QSM2D100L2P QUICKSTART KIT MINI

TRM-21006674 Auxiliary encoder connector for IMC-105 stepper controller or IMC-200 ampless controller

20BD-DB1-0 PowerFlex 700 Dynamic Brake Resistor Kit

20F1ANF171JA0NNNNN PowerFlex 753 AC Packaged Drive

22B-E4P2H204 PowerFlex 40 2.2 kW (3 Hp) AC Drive

Quantum Inbligent Module 智能模板

284G-FVD1P4D-10-RRG-CBG-DB1-EMI ArmorStart 284 Controller

E2E-X10MY1 10mm,非屏蔽電感式,二線,常開 200mA 電源:24-240VAC圓M18

1492-SPM1C300-N MCB Supplementary Protector 30 A

通用型變頻器 6SE6 430-2UD41-6GB0 160 KW,326 x 1533 x 545

電機(jī)啟動器 3VU13402MG00

150-C234NCA-K2 SMC-3 KONE 234 A KCM

1608S-6V480K I-Sense 6-Channel Voltage Sag Detector

1770-CD5 Data Highway 500-500 ft Length Cable

193-DNENCATR EtherNet/IP Communications Auxiliary

194R-SC1 194R Operating Shaft Couple

2090-CPBM7E7-10AF02 MP-Series 2 m Length Pwr and Brake Cable

2090-XXTPMP-8S25 MP-Series 25 m Length Power Cable

CP5B-0WPB-0070-AZ Power cable for B12/3000is motor. 7 meters

GF-965014 Connecting FlashCable to Mitutoyo Mini Check / Indicator.

IC200UEX011-24 Qty of 24, 14 point expansion. (8) 24VDC In, (6) Relay Out, 120V/240A C Power Supply (includes IC200CBL501)

IC647ADC999 PA Dashboard Client - UNL

IC647PCM003 Proficy Change Management Server - 3 Concurrent Users

IC693CBL325 I/O cable for DSM302 or DSM314 or DSM324 5V I/O. 3 meters

IC754ACC64MEM Expandable User Memory, 64MB for QuickPanel View & Control

IMC-316X-X-DRR IMC-D Series Servo Motor Controller, 6 Amp

SLC/1746 System 9399-RL50GRFR RSLOGIX 500 GETTING RESULTS GUIDE (FRENCH)

Open Automation Systems 9399-RSRGR RSRULES GETTING STARTED GUIDE

Application-specific products 1404-M805A-ENT-02 1404-M8 ETHERNET PM3000 CLASS 0.2

Operator Interface 2711-K10G3L1 PV1000 GRAYSCALE KEY, DH485 & RS232 PRINT

Support 9301-2SE3300ZHS SUPT RENEWAL CONTRACT FOR 93012SE3300ZH

Support 9381-P250KENR SUPPORT REINSTATEMENT CONTRACT FOR 9381P250KEN

DeviceNet Products 1790-15CMCBL LDX I/O LONGER RIBBON CABLE, 15CM (LOTS OF 5)

RSI Software Products 9301-2SE3300KOU1 RSVIEW32 RUNTIME 300-1500 UPGRADE IN-SUPT (KO)

RSI Software Products 9358-EP60U3 UPGRADE: IN-SUPT: RSBIZWARE EPROCEDURE 30 TO 60

Motion Control MPL-B4540F-SJ24AA MOTOR,SERVO,10.2NM,3000RPM,SINGL,460V,BRK,13KG

Motion Control 9101-0400 CONNECTOR KIT, MOTOR POWER, F/H-6X, 90 DEG

GQPI-DEM-S02 QUICKPANEL DEMO 10.5" STN GE LABEL

IC646MRC150 Logic PC & View 150 Tag Runtime System

MTR-3T13-G-R-0-M-S MTR-Series Servo Motor, Resolver, Metric, Seal

SFW-TGTP-1.2 Target series flash memory card version 1.2

20BC056A3AYNACC0 PowerFlex 700 AC Drive 56 A 30 kW 20B

20F11NE017AA0NNNNN PowerFlex 753 AC Packaged Drive

22-RFD070 PowerFlex EMC Filter

140CPU11303C Quantum CPU512K,16K用戶邏輯,10K寄存器,1MB和1MB+,

281D-F12Z-10B-CR ArmorStart Direct Online RVSG Starter

C200H-OC225 輸出單元,16點, 繼電器 同上

1492-PPM3 IEC Term Blck 2x40x30.5 mm Partition Plt

接口模塊 6ES7461-1BA01-0AA0 IM461-1 接收器模塊，用于集中式連接，最大 3m

變送器 3RS11001CD20

1497-D-BASX-3-N Control Circuit Transber

1606-XL240E-3C Power Supply XL 240 W Power Supply

1762-IR4 MicroLogix 4 Point Module

188-K3C250 Miniature Circuit Breaker 25 A

194L-G3380 194L 34 mm Plastic Operating Shaft

2090-CPBM7DF-04AA15 MP-Series 15 m Length Cable

2090-XXNFY-S04 Y-Series 4 m Length Feedback Cable

BC647SPBPK01 Solution Provider Batch M4 Key includes 1 physcial M4 key that authorizes Batch as well as all core products

GC647PPSEWC Global Care for Proficy Process Systems Engineering Workstation with CIMPLICITY

IC200MDL635 Input 48VDC POS/NEG logic (2 groups of 8) 16 points

IC646PCM005 Proficy Change Management 5 user pack

IC647MPM001 Logic Developer PLC Nano/Micro with USB Hardware key

IC676CBLPWB100 IP67 Power Cordset - 10 Meters

IC697PCM711RR Programmable Coprocessor

IC800SSI107D2RR 7.2A, 115/230V, DeviceNet S2K Servo Controller for S-Series Motors

SoftLogix System 1789-STRT1PT SOFTLOGIX 5800 STARTER KIT PORTUGUESE

Industrial Computers 6189-RDK12C VVCE 1250, KEYPAD DISPLAY MODULE

Process Control 9399-RSBPCDRG RSBATCH PCD PROGRAMMER'S REFERENCE GUIDE

Operator Interface 2711-B5A2 PV550 MONO KEY&TOUCH, DH485

Support 9303-3CS0E01R SUPP REINSTATEMENT CNTRCT FOR 9303-3CS0E01

Support 9371-EWDI3S SUPT RENEWAL CONTRACT FOR 9371EWDI3

ControlNet Products 2706-P43C INVIEW MESSAGE DISPLAY. 1 LINE, 20 CHARACTERS

RSI Software Products 9301-2SE2500FRU3 RSVIEW32 WORKS 300-100K UPGRADE IN-SUPT (FR)

RSI Software Products 9358-BANT60U3R UPGRADE: OUT-SUPT: RSBATCH ARCHIVER 30 TO 60

Motion Control MPL-A4530F-SJ22AA MOTOR,SERVO,8.36 NM,2800RPM,SINGL,230V,8.2KG

Motion Control 2090-UXNPBMP-8S01 CABLE,460V,NON-FLEX,MOTOR POWER,MP,8 GAUGE,1M

CBL-3T-MB-20 Power/Brake Cable, MTR-3T4x, MTR-3T5x & MTR-3T6x Series Servo Motors, 20 Ft.

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