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　娃哈哈的煩惱
　　飲料的生產(chǎn)要經(jīng)歷水處理、配料、制蓋、制瓶、吹瓶、灌裝、套標，裹包和碼垛等多道工序。在娃哈哈杭州下沙第二生產(chǎn)基地內(nèi)一條長達百米的水汽生產(chǎn)線上，一瓶瓶純凈水和含氣飲料快速而有序地飛過，生產(chǎn)速度達到每小時54000瓶。
　　雖然這樣的生產(chǎn)效率已是業(yè)內(nèi)領先，但娃哈哈的工程師們卻有一個不小的煩惱。水汽線上每臺設備都處在單機自動控制的狀態(tài)，只知“埋頭苦干”，“兩耳不聞周圍事”。這樣一來，工廠不僅無法通過整線協(xié)調(diào)達到效率最大化，一旦生產(chǎn)線出現(xiàn)故障，原因也難以快速排查。
　　在娃哈哈遍布全國的飲料工廠里，80%至90%的設備已通過西門子的可編程邏輯控制器(PLC)實現(xiàn)了自動化。在進一步實現(xiàn)數(shù)字化和智能化升級改造的過程中，西門子為娃哈哈細致規(guī)劃并提供了包括S7-1500系列控制器、工業(yè)服務器和人機界面(HMI)等在內(nèi)的自動化設備、全集成自動化平臺(TIA Portal)、WinCC系統(tǒng)、B.Data能源管理系統(tǒng)和Profinet工業(yè)網(wǎng)絡等在內(nèi)的完整SIMATIC解決方案，幫助這條水汽線實現(xiàn)了設備的互聯(lián)互通和中央監(jiān)控，達到柔性生產(chǎn)的要求，并優(yōu)化了產(chǎn)線能源管理，也通過產(chǎn)品質(zhì)量追溯，保障了食品安全。
　從“單兵作戰(zhàn)”到互聯(lián)互通、中央監(jiān)控
　　實現(xiàn)生產(chǎn)線數(shù)字化與智能化的核心是設備的互聯(lián)互通和中央監(jiān)控。有了西門子的解決方案，水汽線的生產(chǎn)設備從“單兵作戰(zhàn)”的狀態(tài)中解脫出來，形成了高效的“團隊”，而散落在工廠各處的數(shù)據(jù)也形成了閉環(huán)，在生產(chǎn)線上高效流轉(zhuǎn)。
　　以前，娃哈哈集團總部到各個分廠的企業(yè)資源計劃(ERP)系統(tǒng)雖已實現(xiàn)互聯(lián)，但工廠到車間內(nèi)各設備的數(shù)據(jù)卻沒有打通?，F(xiàn)在，情況發(fā)生了徹底的改變。總部可以通過ERP系統(tǒng)將銷售訂單發(fā)送到工廠的制造執(zhí)行系統(tǒng)(MES)中。接下來，MES會根據(jù)庫存等情況將銷售訂單拆分為不同的生產(chǎn)訂單并發(fā)送到西門子WinCC系統(tǒng)上，由它對生產(chǎn)訂單進行分解，生成具體的生產(chǎn)方案并下發(fā)至不同的生產(chǎn)設備。
　而在底層，西門子的PLC等自動化設備覆蓋整條生產(chǎn)線。基于Profinet工業(yè)網(wǎng)絡，生產(chǎn)設備遵照統(tǒng)一的OMAC數(shù)據(jù)接口標準實現(xiàn)了互聯(lián)互通。生成的數(shù)據(jù)將由WinCC系統(tǒng)采集，并返回給MES系統(tǒng)。操作員可以利用TIA Portal進行統(tǒng)一的數(shù)據(jù)管理、通訊、組態(tài)和編程，實現(xiàn)自動化設備與系統(tǒng)的無縫連接。
　　西門子WinCC系統(tǒng)與PLC等自動化設備組成了高效的中央監(jiān)控系統(tǒng)。借助西門子SIMATIC解決方案，娃哈哈打破了各個設備的信息孤島，讓從設備層到管理層的全部數(shù)據(jù)徹底貫通，成功實現(xiàn)了對整條生產(chǎn)線的數(shù)字化管控。
　　設備的互聯(lián)互通和對生產(chǎn)線的中央監(jiān)控為生產(chǎn)線的運行帶來了革命性的變化。
　　借助西門子SIMATIC解決方案，所有物料供給過程都可以由系統(tǒng)自動控制。以前，在飲料行業(yè)中，由于沒有實現(xiàn)設備的中央控制與互聯(lián)互通，操作員每次生產(chǎn)都需要根據(jù)訂單情況手動控制物料供給。
　　如今，試點線上所有物料供給都可以由系統(tǒng)根據(jù)訂單信息和實際生產(chǎn)進程自動完成精準控制。例如，如果一批產(chǎn)品中包含8000瓶飲料，當系統(tǒng)計算出已經(jīng)通過裹包機的成品為7500瓶，而生產(chǎn)線上剩下的500瓶產(chǎn)品也即將進入裹包階段時，系統(tǒng)就可以自動停止前道工序供料，保證訂單的準確執(zhí)行。
　　如今，故障排查也變得更加便捷、及時?，F(xiàn)在，中央監(jiān)控系統(tǒng)與分布在產(chǎn)線各處的攝像頭實現(xiàn)了聯(lián)動。一旦設備報警，監(jiān)控系統(tǒng)就會指揮攝像頭自動切換畫面，快速定位報警點，以便操作人員及時處理故障，縮短停機時間。
　　此外，中央監(jiān)控系統(tǒng)也大大方便了娃哈哈的管理人員對車間進行整體維護和管理?，F(xiàn)在，操作員和管理人員可以通過WinCC系統(tǒng)輕松查看整條生產(chǎn)線的運行狀況。
　　杭州娃哈哈集團有限公司設備工程部部長邵金榮切身感受到了生產(chǎn)透明化帶來的改變：“現(xiàn)在，我只要坐在辦公室里就能實時了解整條產(chǎn)線的運行狀況。這對管理層決策有很大幫助?！?br />

上億庫存，國內(nèi)外近千個倉庫，公司部分產(chǎn)品型號如下，歡迎聯(lián)系哦~！

IC800VMM10MBKSE25 1 kW VersaMotion medium inertia servo motor with 24 VDC holding brake (4.77 Nm)

SLC/1746 System 9399-RL50GRIT RSLOGIX 500 GETTING RESULTS GUIDE (ITALIAN)

Distributed I/O 1738-EP24DC 24 V DC POWER EXTENSION

Communications D9220-6.5.1 DEVELOPERS GUIDE-CONTROL

Operator Interface 2711-K6C2 PV600 COLOR KEY, DH485

Support 9301-2SE3300JPS SUPT RENEWAL CONTRACT FOR 93012SE3300JP

Support 9324-RLD200R SUPT REINSTATEMENT CONTRACT FOR 9324RLD200ENE

RSI Software Products 9324-RLD0U7ITE RSLOGIX 5000 SERVICETO PRO UPG, ITA

RSI Software Products 9301-2SE250DEU4R RSVIEW32 WORKS 150-100K UPGRADE OUT-SUPT (DE)

RSI Software Products 9358-BERP02U1 UPGRADE: IN-SUPT: RSBW BATCH ERP 1 TO 3 SERVER

Motion Control MPL-A540K-SK24AA MOTOR,SERVO,19.4 NM,4000RPM,SINGL,230V,BRK,19.1KG

Motion Control 2090-XXNPMP-16S07 CABLE,NON-FLEX,MOTOR POWER,MP/1326AB,16 GAUGE,7M

GC646MRB159 Proficy GlobalCare Complete for Logic PC Runtime 1,500 I/O""

IC641SWP055 Toolkit for Windows* Visual BASIC Applications

IC800STI105P2 5A, 115V, Profibus S2K Stepper Controller

PSPC-DC10-220L Prof Shop Floor SPC DC 10 User 220v

20BB260A3AYNANC0 PowerFlex 700 AC Drive 20B

20DH650N3ENNBDANK PowerFlex 700S AC Drive 650 A 355 kW 20D

2198-H015-ERS Kinetix 5500 12.5 Amp Servo Drive

2711P-K6M5A8 PanelView Plus 6 6 Gray Key AC RS232

280-PWRM35E-M35 ArmorConnect 3-PH Power Media trnk cable

CP1W-EXT01 CJ1單元適配器

1492-MS8X12H1-10 Connection Products

數(shù)字量輸入/輸出模塊SM 6ES7 322-1HF10-0AA0 "DO/8 繼電器，24VDC/230VAC,5A, 繼電器輸出，

行程開關 3SE53220SB21

運行版軟件 6AV2105-3DD04-0AE0 SIMATIC WinCC Runtime 專業(yè)版 512 PowerTags V14 Upgrade V11..V13 -> V14

1585J-M8CBJM-1M5 RJ45 Ethernet Media

1756-PC75 ControlLogix 48V DC Power Supply

188-K1D060 6 A Miniature Circuit Breaker

194E-Y16M-1756-6N 16 A 194E Load switch

2090-CFBM7E7-CDAF07 MP-Series 7m Feedback Cable

2090-UXNFBY-S01 Y-Series 1 m Length Feedback Cable

BC646TPR000 ProServer Unlimited Runtime Sys with Proficy GlobalCare

GC647IFGLBLCLN020M iFIX WebSpace 20 Additional Clients (GC Complete)

IC200CBL120 Cable I/O non-shielded 2 connectors 2.0M for connector-style carrier

IC646MPH101 Logic Developer PDA Single Liscense w/ Adapters

IC647IFPRSR00150M iFIX Profsnl SCADA 150 I/O Server (M4 Part)

IC660TBR101RR Relay Output, Normally Open, 16 Circuit, Term Asm. only

IC697CMM742 Ethernet Inferface for Series 90-70, Type 2. The CMM742 no longer supports the AAUI/AUI interface. If the AAUI/AUI is required, please contact GE Global Customer Care.

IC800MCUB12210XN 100 oz-in stepping Motorcube with pulse/direction interface

ControlLogix/1756 System 1756-IN16 10-30 VAC INPUT 16 PTS (20 PIN)

Industrial Computers 6182H-10BEH4D VVCE 1000, KEY/TOUCH, EXT MEM, ENET, DC

Process Control 9358-PBPC03ENE RSBIZWARE BATCH FOR PLX PC BASED PHASE 03 UNITS

Operator Interface 2711P-RAT12S PVP/VVCE1250 TOUCH TO PV1400 TOUCH ADAPTER

Support 9352-WRA200S SUPT RENEWAL CONTRACT FOR 9352WRA200

Support 9351-DKTSS SUPT RENEWAL CONTRACT FOR 9351DKTS

ControlNet Products 1786-FS100 200 MICRON CABLE ASSEMBLY 100 METERS (328 .1 FT)

RSI Software Products 9301-2SE235ZHU2R RSVIEW32 WORKS 300-5K UPGRADE OUT-SUPT (ZH)

RSI Software Products 9355-WABGWDEE RSLINX GATEWAY - GERMAN

Motion Control MPL-A310P-MK22AA MOTOR,SERVO,1.58 NM,5000RPM,MULTI,230V,3.1KG

Motion Control 2090-DANFCT-S25 CABLE, NF, MTR FBACK FOR CABLE-MTD CONN, T, 25M

BC647MPPU01 Logic Developer PLC Professional - Upgrade from VersaPro, LogicMaster or CIMPLICITY Control with Proficy GlobalCare Complete and a hardware key

IC5005TAN0000 15" Inbligence Industrial PC, Standard Series WinNT

IC800MBUSADP S2K RS-232 to RS422/485 Multidrop Serial Port Converter

OC647IFABPPM iFIX Optn: Allen Bradley Productivity Pack (M4 Part)

20AD022A3AYNACC0 PowerFlex 70 AC Drive 22 A at 15 Hp 20A

20DC1K0A0ENNBNANE PowerFlex 700S AC Drive 20D

20G1ANE144JA0NNNNN PowerFlex 755 AC Packaged Drive

25C-D1P4N114 PowerFlex 527 0.4kW (0.5Hp) AC Drive

280-PWRM22A-M12 ArmorConnect 3-PH Power Media drop cable

FX1S-20MR-D 直流主機12入/8出 繼電器輸出

1492-M5X12V1-20 Connection Products

1494H-CN3N Heavy Duty Non-Fus Safety Discon Switch

軟啟動器 3RW44452BC36

ET 200SP 6ES7137-6AA00-0BA0 CM PtP, Modbus、ASCII、USS串行通訊模塊，基座單元類型A0

1585D-M4TBDM-30 Micro D-Code, QD Style Ethernet Media

1756-EN2T CLX HI-CAP ENET/IP MODULE - TP

1794-OB8 Flex 8 Point Digital Output Module

194E-CA40EX-TN-PE 194E Load switch

2085-OA8 Micro800 8 Point Triac Output Module

2090-DANFCT-S03 TL-Series 3m Feedback Cable

20AC8P7A0AYNADC0 PowerFlex 70 AC Drive 8.7 A at 4 kW 20A

GC646PCM010 GlobalCare Complete for Change Management 10 user pack

HE693THM888 Same as THM884 with 60Hz filter

IC630MDL351RR 24Vdc Sink Output Module, 2 Amp (8 points)

IC647HSTSS500M Historian Standard Server 500 Points (M4 Key)

IC660BLA103 Cover w/Label for IC660BBA103

IC695ALG704 Analog Output Module, 4 channels,that is configurable for voltage and current, configured for Current: 0 to 20mA, 4 to 20mA; Voltage: +/- 10 VDC, 0 to 10VDC per channel non isolated. Up to 16 bit resolution. Requires high capacity terminal block IC

IC756WDV009J-23 DV Development Sys Visual Basic, Japanese, Version 2.3

CompactLogix System 1761-NETENIW ETHERNET INTERFACE W/WEB FOR MICROCONTROLLER

PLC-5/1771 System 9399-PLC5MAN PLC 5, 6200 SERIES MANUAL SET(FOR 5.2 REL + NEWER)

Distributed I/O D1794-6.5.11 FLEX I/O FREQUENCY INPUT MODULE USER MANUAL

Operator Interface 2711P-T6M20A PV PLUS 600 GRAYSCALE, TOUCH, ETHERNET, AC PS

Support 6401-SDSCS 6401-SDSC SOFTWARE SUPPORT RENEWAL

Support 9358-PBRE01R SUPT REINSTATEMENT CONTRACT FOR 9358PBRE01ENE

Support F1779-KP5RSERB FIRMWARE UPGRADE FOR 1779-KP5R COMMUNICATION MODUL

RSI Software Products 9301-2SE2103ZHE RSVIEW32 WORKS 150 WITH RSLINX (CHINESE)

RSI Software Products 9701-VWMR075JPU2 RSV ME STATION RT 30 TO 75 UPGRADE (JAPANESE)

RSI Software Products 9399-2SE32UG RSVIEW32 USER GUIDE

Motion Control 2098-DSD-HV100 HIGH VOLTAGE DRIVE, 23A/46A, ULTRA3000

ABI3D200C2P/SER QUICKPANEL 10.5" TFT W/SE 24VDC

IC220PWR003 POWER TERMINAL, FUSED W/DIAG 24VDC (REQIRES 1 IC220TBK087)

IC752DPA260RR Datapanel 1060IR with infrared touch. 10.4" VGA (640x480) active matrix TFT color display. No bezel - mounts from inside panel. Supports all WinCfg functionality.

MTR-3S32-H-R-0-E-SRR Servo Motor Nema34 with Seal

ZA06B-0286-B310 A100/2.5KHVis Motor w/ Fan Tp Shft & Brk

20BE032A0AYNANC0 PowerFlex 700 AC Drive 32 A at 30 Hp 20B

20G14NE289AA0NNNNN PowerFlex 755 AC Packaged Drive

25-PTG1-FB PowerFlex 520 Fr B Power Terminal Guard

2711P-RR128 PV Plus Logic Module 256 MB Ram Module

FRN30G11S-4CX 46 KVA 60 A 30KW 3相AC380V/50Hz/60Hz

1492-J6-OR 6 square mm Feed-Through Terminal Block

1492-TAIFM16-F-3 Connection Products

軟啟動器 3RW40736BB34

CPU 模塊 6ES7 512-1DK01-0AB0 CPU 1512SP-1 PN，200KB 程序，1 MB 數(shù)據(jù)；48 ns；集成 1x PN 接口 ( 可用 ET 200SP 總線適配器再拓展 2 個 PN 接口 )

153H-C135FBD-50 135 A Encl. Smart Mtr Ctrlr CB

1738-OW4M12 ArmorPoint 4 Point Output Module

1785-L80E PLC-5 Ethernet Processor

193-NVEC5VIM E3 Plus Voltage Input Replacement Module

20-COMM-K PowerFlex 20 CANopen Communication Kit

2090-CSBM1DE-18AF15 Kinetix Cable Single DSL 2090-Series

20AC011A0NYNANC0 PowerFlex 70 AC Drive 20A

GA647IFSTRN00075 GCA iFIX Std HMI 75 I/O Run

GP647IFPLRN00300 GCP iFIX Plus SCADA 300 I/O Run

IC600BF929RR 10-50Vdc Source Output Module with Lights (32 points)

IC647HSTCR40KM Collector Redundancy Option for Historian - Standard Server 40000 Points (M4 Key)

IC647TPR300 CIMPLICITY HMI ProServer 300 I/O Runtime System

IC693PIF400 High Perbance PC/AT Interface (PCIF) to Series 90-30 I/O with softw are

IC756MDV000K-99 DV Development - Alpha OpenVMS Op Sys, Korean, Version 9.9

MicroLogix 1000/1761 System 1761-CBL-AM00 CABLE: MICROLOGIX 1000 CONTROLLER TO PORT 2

PLC-5/1771 System 1771-NB4T HIGH RESOLUTION ISOLATED ANALOG MODULE

Distributed I/O 1792D-8BVT8D 8 SINK/SOURCE INPUTS, 8 SOURCING 0.5AMP OUTS

Communications 9351-AIXRT INTERCHANGE FOR AIX RUNTIME

Operator Interface D6190-6.5.20DE CONTROLVIEW STATIST. PROCESS CNTL USER MNL(GERMAN)

Support 9356-STD2350R SUPT REINSTATEMENT CONTRACT FOR 9356STD2350

Support 9392-CDRSDEU UPGRADE TO ENGLISH/GERMAN BUNDLE

EtherNet/IP Products 9355-WABOEMENE RSLINX OEM - ENGLISH

RSI Software Products 9301-2SE3500KOU1 RSVIEW32 RUNTIME 32K-100K UPGRADE IN-SUPT (KO)

RSI Software Products 9356-SQLSAP250U1 UPGRADE: IN-SUPT: RSSQL GATEWAY SAP TO SAP PREMIUM

Motion Control TL-A130P-BJ32AA MOTOR, SERVO, 0.32NM, 5000RPM, 17BIT SERIAL FEEDBA

44A736935 CPU351 Upgrade Kit latest revision

IC200CBL601 CABLE EXPANSION SHIELDED 2 CONNECTORS 1M

IC694MDL240 INPUT MODULE 120 VAC 16 POINT

MSI-UNIV-WEB-100 Universal Web Client(RTIP / Dashboard / Web / Excel Addin) 100 Pak

VSPC32-MON10 VisualSPC Monitor, 10 license pack.

20BD034A3AYNAEA0 PowerFlex 700 AC Drive 34 A at 25 Hp 20B

20G11GD034AA0NNNNN PowerFlex 755 AC Packaged Drive

22D-B8P0N104 PowerFlex 40P- 1.5 kW (2 HP) AC Drive

140CRA21210C Quantum DIO站適配器和電源,115/230VAC,獨立,3A

290D-FAZ-G2-3 Direct Online Starter

E5EZ-R3 NEW 外型：48×96mm開孔；45×92電源：100V-240VAC

1492-SPM2B630 MCB Supplementary Protector 63 A

軟啟動器 3RW30172BB14

電機啟動器 3VU16402MJ00

150-F135NBD SMC Flex Smart Motor Controller

1732D-8I8O1212D ArmorBlock 16 Point Combination Block

1771-OD16 1771 16 Point Digital Output Module

193-ECPM3 E3 Plus Panel Mount Adaptor

198E-PCK IEC Start Contact Enclosure Accessory

2090-CPWM6DF-16AA12 TL-Series 12m Standard Power Cable

2094-PRS4 Kinetix 6000 Slim Power Rail

DT1000-16C 15in IPC 5/100 w/128MB RAM and Windows 2000, No CD or Floppy. Includes : (1) License VisualSPC SE ShopFloor, (1) A-681 Security Key and (1) G P-2102NT Digital GagePort.

GFK-1029 Logicmaster 90-30 and Logicmaster 90-70 TCP/IP-Ethernet User's Manual Supplement

IC210MDR124 12V DC Power Source, (12) 12VDC in/8 out (Relay, 8 Amp), (4) analog bs (the analog bs can be used as 24VDC bs, Expandable, with LCD/Keypad. The unit has built-in Modbus slave.

IC647BDD000 Batch Demo 25 Pack CD

IC647PRTEE100M Proficy Portal Enterprise Edition Client Pack 100 User (M4 Key)

IC693CPU352RR CPU 352 Module (4K I/O, 8 Racks, Floating Point Math)

IC754VSI12CTD View Intermediate 12 inch Color TFT Touch DC

MSI-EFF-10-43 Efficiency Mang Clients 10 Pack-43

SLC/1746 System 1746-RL57 REPLACEMENT OCTAL LABEL KIT FOR CTLG # 1746-OAP12

Distributed I/O 1734-RTBS REPLACEMENT IEC SPRING TERMINAL BLOCK

Application-specific products 9307-EM8MGRENE RSENERGYMETRIX MANAGER (0 - 8 METERS)

Operator Interface 2711-NB3 REAL TIME CLOCK

Support 9302-LLFS SUPT RENEWAL CONTRACT FOR 9302LLF

Support 9510-PBCENS SUPT RENEWAL CONTRACT FOR 9510PBCEN

DeviceNet Products 1784-PCD DEVICENET PCMCIA COMM CARD

RSI Software Products 9301-2SE3350U1R UPGRADE: OUT-SUPT: RSVIEW32 RUNTIME 150 TO 5000

RSI Software Products 9307-RSPRTD RSPOWER RT FOR AB PM1 PM2 POWER MONITORING DEVICES

Motion Control MPL-SSN-A8B8 KIT,SHAFT SEAL,FOR MPL-A8XX AND MPL-B8XX MTRS

Silver Series 1747-MNET MODULE,INTERFACE FOR PRGRMMABLE CONTROLLER

HE693DAC420 4ch., 4-20mA/0-20mA Analog Output, 2000Vac Isolation, 13-bit resolution

IC647WMI920 Workstation Interface (WSI) for PS/2, Series 90-70 Parallel/Serial

QPI211V0C2P QUICKPANEL COLOR 10.5" TFT VIDEO

ST-4212 STXi analog output module 2 Channels, 4~20mA, 12-bit

20BC170A0ANNACC0 PowerFlex 700 AC Drive 20B

20F1AGC205AA0NNNNN PowerFlex 753 AC Packaged Drive

22A-D8P7H204 PowerFlex 4 3.7 kW (5 Hp) AC Drive

140DAI45300 Quantum 開關量AC輸入,32點,48VAC,8點成組隔離

284D-FVD2P3B-10-CR-EMI DeviceNet Variable Frequency Drive

WS02-CXPC1-E5.0 Windows版(2000/xp)

1492-RTB8P 8-Pole Push-In Style Rtb

WinCC 上位監(jiān)控軟件 6AV6381-1BF06-0DV0 "WinCC?V6.0 RT?64K?（64K 外部變量）"

變送器 3RS17221ET00

1497A-A9-M7-0-N Control Power Transber

1606-XLRED20-30 1606 Power Supply

1768-PA3 CompactLogix L4x AC/DC In Power Supply

188-K4D005 Miniature Circuit Breaker 0.5 A

194R-B20-1753 BS88 194R Disconnect Switch

2090-CPBM7DF-10AF12 MP-Series 12 m Length Cable

2090-XXNPMP-14S07 MP-Series 7 m Length Power Cable

CBL-13-MP-20 Power cable for MTR-1220 or MTR-1235 or MTR-1300 or MTR-1400 or MTR-1N series stepping motors. 20 feet

GC647WFL010 Proficy GlobalCare Complete for Proficy Workflow - 10 User License

IC200PWR202LT POWER SUPPLY WITH EXPANDED 3.3VDC 12VDC INPUT (LT)

IC646TBLSS30K Proficy Troubleshooter for Inbligent Historian for Hist 30000 Points

IC647NMA000 CIMPLICITY HMI Marquee Device Communications

IC693ACC305 EEPROM Chips (qty 4)

IC698RMX016 PACSystems RX7i Redundant Memory Xchange 16MB Memory

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