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A20B-8100-0261
A20B-8100-0261
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    該體系采用PLC作為操控中心,完成PID閉環(huán)運(yùn)算、多泵上下行切換、顯示、故障確診等功用,由變頻器調(diào)速方法主動(dòng)調(diào)理水泵電機(jī)轉(zhuǎn)速,達(dá)到恒壓供水的意圖。

      一、前語(yǔ)

      跟著操控技術(shù)的發(fā)展與完善,變頻器及PLC在各個(gè)行業(yè)的使用愈來(lái)愈廣,PLC與變頻器的可靠性與靈活性得到了用戶的認(rèn)可。一起傳統(tǒng)的水塔供水方法暴露了許多缺點(diǎn):水的二次污染,用水高低峰的不平衡,管道閥門易損壞,維修保養(yǎng)費(fèi)用過(guò)高等等。在此條件下各種恒壓供水方法應(yīng)運(yùn)而生,其間由變頻器、PLC操控的方法尤為遍及,這種方法的特色:體系穩(wěn)定,功用強(qiáng)大,變頻器用于供水更加節(jié)能,所以廣泛使用在多層住宅小區(qū)生活消防供水體系中,現(xiàn)在許多場(chǎng)合也有使用,比方中央空調(diào)體系、供水加壓站、集中供熱等,這種方法經(jīng)受了時(shí)刻的考驗(yàn),已有許多的使用實(shí)例。本文介紹的體系在寶雞某電廠家屬區(qū)已從98年運(yùn)轉(zhuǎn)至今,體系穩(wěn)定,性能可靠,得到了用戶的必定和好評(píng)。

      二、體系組成:

      1、體系概述:

      該體系由四臺(tái)大泵(22KW)與一臺(tái)小泵(5.5KW)組成;PLC部分由西門子可編程操控器S7-200系列的CPU226,文本顯示器TD200組成;變頻器采用三菱FR-A540系列,功率22KW。

      用戶所需的生活用水壓力、消防用水壓力、運(yùn)轉(zhuǎn)方法等參數(shù)在TD200文本顯示器上設(shè)定,壓力傳感器把用戶管網(wǎng)壓力轉(zhuǎn)換為0-10V標(biāo)準(zhǔn)信號(hào)送進(jìn)PLC模擬量模塊EM235,PLC經(jīng)過(guò)采樣程序及PID閉環(huán)程序與用戶設(shè)定壓力構(gòu)成閉環(huán),運(yùn)算后轉(zhuǎn)換為PLC模擬量輸出信號(hào)送給變頻器,調(diào)理水泵電機(jī)轉(zhuǎn)速,達(dá)到恒壓供水的意圖。

      該體系有各個(gè)泵的運(yùn)轉(zhuǎn)時(shí)刻累計(jì)功用,經(jīng)過(guò)PLC的數(shù)據(jù)區(qū)保持可以斷電回憶。每次起動(dòng)時(shí)先起動(dòng)1#小泵,當(dāng)用水量超越一臺(tái)泵的供水能力時(shí),PLC經(jīng)過(guò)程序完成泵的延時(shí)上行切換,切換原則為當(dāng)前未運(yùn)轉(zhuǎn)的大泵累計(jì)運(yùn)轉(zhuǎn)時(shí)刻最少的先投入;當(dāng)壓力超越時(shí),PLC經(jīng)過(guò)程序完成泵的延時(shí)下行切換,切換原則為當(dāng)前正在運(yùn)轉(zhuǎn)的大泵運(yùn)轉(zhuǎn)時(shí)刻最多的先撤出。直到滿足設(shè)定壓力為止。尋求的最終目標(biāo)為壓力恒定。

      當(dāng)供水負(fù)載變化時(shí),變頻器的輸出電壓與頻率變化主動(dòng)調(diào)理泵的電機(jī)轉(zhuǎn)速,完成恒壓供水。

      體系還可經(jīng)過(guò)PLC的實(shí)時(shí)時(shí)鐘主動(dòng)守時(shí)供水,用戶在TD200上設(shè)定每天最多6段(段數(shù)也可設(shè)定)守時(shí)供水,比方早上6:00到8:30,中午11:20到1:30等。

      體系可動(dòng)態(tài)顯示各種參數(shù),如設(shè)定壓力,運(yùn)轉(zhuǎn)壓力,水位高度,運(yùn)轉(zhuǎn)方法,實(shí)時(shí)時(shí)刻,日歷,各個(gè)泵的運(yùn)轉(zhuǎn)時(shí)刻累計(jì)(準(zhǔn)確到秒),運(yùn)轉(zhuǎn)狀況,故障信息等等。為了不使體系中TD200畫面顯得呆板,在PLC程序中操控TD200中的畫面守時(shí)切換,動(dòng)態(tài)顯示;

      體系還有故障自確診功用,各泵發(fā)作過(guò)載、缺相、短路、傳感器斷線、傳感器短路、水位下限、水壓超高、水壓超低、變頻器故障等,都會(huì)有聲光報(bào)警,TD200上一起顯示故障類型,告訴設(shè)備維修人員處理,并可回憶故障發(fā)作時(shí)刻及班次,以便追查原因及相關(guān)責(zé)任。

      2、作業(yè)原理:主動(dòng)手動(dòng)方法

      (1)手動(dòng)運(yùn)轉(zhuǎn)時(shí),可按下按鈕起動(dòng)中止水泵在工頻狀況下運(yùn)轉(zhuǎn),徹底脫離開(kāi)PLC及變頻器的操控,該功用首要用在檢修及主動(dòng)體系出現(xiàn)故障時(shí)的應(yīng)急供水方法中。

      (2)主動(dòng)運(yùn)轉(zhuǎn)時(shí),悉數(shù)泵的運(yùn)轉(zhuǎn)依程序主動(dòng)作業(yè)。

      上行過(guò)程:當(dāng)在主動(dòng)運(yùn)轉(zhuǎn)方法時(shí),按下TD200上的起動(dòng)軟健,體系先起動(dòng)1#小泵,PLC程序操控模擬量模塊EM235給定變頻器一固定頻率輸出,此時(shí)若用 PID運(yùn)算輸出直接操控變頻器則(設(shè)定壓力大,運(yùn)轉(zhuǎn)壓力為零,所以運(yùn)算輸出最大)變頻器依設(shè)定的上升時(shí)刻運(yùn)轉(zhuǎn),升速太快,體系沖擊很大。等泵運(yùn)轉(zhuǎn)一會(huì)兒,管網(wǎng)壓力堆集后,再用PID運(yùn)算輸出操控變頻器。具體時(shí)刻和頻率與管網(wǎng)體系有關(guān),在現(xiàn)場(chǎng)調(diào)試時(shí)這兩個(gè)參數(shù)在TD200上設(shè)定調(diào)整。管網(wǎng)越大,時(shí)刻越長(zhǎng)。

      當(dāng) 1#小泵達(dá)到50HZ后,體系壓力仍偏低,則延時(shí)一段時(shí)刻后,體系靠PLC程序把1#泵切換到工頻運(yùn)轉(zhuǎn),一起由PLC輸出一個(gè)開(kāi)關(guān)量給變頻器的MRS端子,變頻器瞬間制止輸出,此時(shí)PLC把運(yùn)轉(zhuǎn)時(shí)刻最少的泵變頻接觸器接通后,撤掉制止輸出,相應(yīng)的泵變頻起動(dòng)運(yùn)轉(zhuǎn);延時(shí)切斷1#小泵,體系中相應(yīng)的一臺(tái)大泵變頻運(yùn)轉(zhuǎn),壓力主動(dòng)調(diào)理,若體系壓力平衡,則頻率穩(wěn)定在一個(gè)相對(duì)的規(guī)模,若頻率達(dá)到50HZ后壓力依然偏低,則再投入一臺(tái)大泵,比較剩下的泵的累計(jì)運(yùn)轉(zhuǎn)時(shí)刻,時(shí)刻少的先行投入,以此類推。注意,上行中,只要有一臺(tái)大泵運(yùn)轉(zhuǎn),則1#小泵要斷開(kāi),大泵與小泵一起運(yùn)轉(zhuǎn)時(shí),小泵的功率很低。

      下行過(guò)程:當(dāng)體系壓力偏高,變頻器運(yùn)轉(zhuǎn)在18HZ左右(18HZ以下泵的功率很低,經(jīng)驗(yàn)值)時(shí),PLC程序判斷運(yùn)轉(zhuǎn)在工頻狀況的泵累計(jì)運(yùn)轉(zhuǎn)時(shí)刻(若只有一臺(tái)泵不作判斷),運(yùn)轉(zhuǎn)時(shí)刻最多的泵延時(shí)先行撤出,在撤出的瞬間,PLC操控變頻器運(yùn)轉(zhuǎn)頻率在50HZ,要不體系沖擊過(guò)大,簡(jiǎn)單有水垂現(xiàn)象,延時(shí)一會(huì)兒后,再把 PID運(yùn)算輸出投入即可;以此類推。注意:下行過(guò)程中,到最后一臺(tái)大泵運(yùn)轉(zhuǎn)時(shí),頻率在18HZ左右,體系壓力依然偏高時(shí),則把1#小泵切換到變頻運(yùn)轉(zhuǎn)。這種情況在夜間或許發(fā)作,當(dāng)供水管網(wǎng)很大時(shí),也許沒(méi)有這個(gè)或許性。

      三、注意事項(xiàng):

      1、該體系中有泵的工頻變頻上行切換,為了體系的快速響應(yīng),切換時(shí)刻最好越短越好,切換時(shí)時(shí)刻差很小,所以各個(gè)泵的變頻接觸器與工頻接觸器最好用可逆接觸器,電氣線路與PLC程序中也要有互鎖功用。避免發(fā)作意外短路事端。對(duì)體系或變頻器形成危害。

      2、變頻器上行下行切換時(shí)刻設(shè)定,假如設(shè)定值過(guò)大,則體系不能迅速對(duì)管網(wǎng)的用水量做出反應(yīng);假如設(shè)定值過(guò)小,則或許引起體系頻繁的投入泵,撤出泵的動(dòng)作;為此,PLC程序中增加判斷設(shè)定壓力與運(yùn)轉(zhuǎn)壓力在臨界切換狀況時(shí),只要不超越答應(yīng)的誤差規(guī)模內(nèi),不做泵的切換。

      3、變頻器在上行切換時(shí),必須要有瞬間制止輸出功用,變頻器沒(méi)有此功用可用自在停車功用;所以選擇變頻器時(shí)要注意這點(diǎn)。

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    1756-PA75K ControlLogix AC Power Supply

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    194E-KA63E-P11 194E Load switch

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    BC646SPY365 Solution Provider Annual Base Lic.-Europe

    GC647IFESGDV00075 GCC iFIX Optn: ESig & ERec 75 I/O Dev

    IC200ALG430LT ANALOG MIXED 12 BIT INPUT CURRENT 4CH AND OUTPUT CURRENT 2CH (LT)

    IC646MCD001 Proficy Machine Edition 5.70 CD Set - Includes Installation CD and Supplemental CD with NO License

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    IC660TBA023 Terminal Assembly for IC660BBA023

    IC697CHS782 Integrators Rack, 17 Slots, Rear Mount

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    IC756WDS000J-28 DataViews Development System for Visual Basic, Java, C++, & Native C & Custom Editor 1 User, Japanese v2.8

    CompactLogix System 1769-OB32 1769 32 POINT 24VDC OUTPUT MODULE

    PLC-5/1771 System 1785-ACC5LA ACCESSORY KIT FOR PLC-5/11,5/20

    Distributed I/O 1799-D10U10BL 24 VDC 20 POINT SRC OUT I/O BOARD WITH LOGIC

    Operator Interface 2711P-K6M5A PV PLUS 600 GRAYSCALE, KEYPAD, RS232, AC PS. INCL

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    Support F1775-S5 FIRMWARE UPGRADE FOR 1775-S5 PLC3 PROCESSOR MODULE

    RSI Software Products 9301-2SE2100DEE RSVIEW32 WORKS 150 (GERMAN)

    RSI Software Products 9701-VWMR030AJPE RSVIEW ME STATION RT30 DISP-WINDOWS 2000 (JAPANESE

    RSI Software Products 9359-PORTP50ENE RSPRODUCTION PORTAL 50 PAGE EXPANSION

    Motion Control 2098-DSD-005 DRIVE, 2.5A/7.5A, ULTRA 3000

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    IC752CTD400RR Display Station - 9.5" active matrix VGA (640x480) infrared touch screen, 16 color support, Pentium 133, 32M, 1.2 Gig hard drive, expansion slots, Ethernet, with CIMPLCITY HMI and Win 95

    MTR-3N32-H-R-0-N-SRR Servo Motor Nema34 with Seal

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    FRN3.7C1S-4C 6. 9KVA 9.0A 3.7KW 3相AC380V/50Hz/60Hz

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    1492-SPM3D200-N MCB Supplementary Protector 20 A

    軟啟動(dòng)器 3RW40552BB45

    SIMATIC 存儲(chǔ)卡 6ES7 954-8LL02-0AA0 SIMATIC MC 256 MB

    150-SS Hand-Off-Auto Metal Selector Sw Kit

    1738-IE4CM12 ArmorPoint 4 Point Input Module

    1784-PCM2 DIRECT CONNECT CBL 15PIN D SHELL PLC-2

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    2090-CSBM1DE-14AA05 Kinetix Cable Single DSL 2090-Series

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    GA647IFPRDV00900 GCA iFIX Profsnl SCADA 900 I/O Dev

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    IC600BF903RR 48Vdc Sink Output Module (8 points)

    IC647HSTCR1000KM Collector Redundancy Option for Historian - Standard Server 1,000,000 Points (M4 Key)

    IC647TIEM TIE:Texas Instrument TI/5 CTI or Siemens

    IC693PBM200 Profibus DP Master Module

    IC756LDV010J-912 DV-Draw Development on Inb Linux/Red Hat 32 bit, Japanese v9.12

    MicroLogix 1000/1761 System 1761-L16AWA 16 I/O MICROLOGIX 1000

    PLC-5/1771 System 1771-OXK CONFORMALLY COATED, POWER CONTACT OUTPUT MODULE

    Distributed I/O 1791-NDV BLOCK I/O, 24V DC, 6 POINT ANALOG MODULE

    Communications 1786-RPFRL CONTROLNET FIBER RING REPEATER - LONG

    Operator Interface 9399-WVDUG WINTELLIGENT VIEW USER GUIDE

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