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A290-0521-V542
A290-0521-V542
產(chǎn)品價(jià)格:¥220
上架日期:2019-09-25 17:05:36
產(chǎn)地:A290-0521-V542
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    A290-0521-V542,

    A290-0521-V542

    A290-0521-V542


    鐵路工業(yè)是切削刀具的主要消費(fèi)領(lǐng)域之一,伊斯卡公司正在加強(qiáng)其作為這一重要領(lǐng)域復(fù)雜項(xiàng)目供應(yīng)商的作用,以滿足設(shè)定解決方案的需求,提高生產(chǎn)效率,縮短加工時(shí)間,降低成本——實(shí)現(xiàn)這些目標(biāo)需要提供各種標(biāo)準(zhǔn)的和量身定制的解決方案。加工鐵路工業(yè)零件對(duì)制造商和刀具供應(yīng)商來(lái)說都是一個(gè)挑戰(zhàn),他們必須面對(duì)很多制約因素:例如較大尺寸的工件,復(fù)雜的結(jié)構(gòu)及最終加工輪廓;同時(shí)需要去除大量的材料,確??深A(yù)期的刀具壽命,并避免高昂的維護(hù)成本。

    為每一作業(yè)選配適合的刀具和刀片時(shí),需要考慮許多因素:例如要加工的材料類型、工件的狀態(tài)、相關(guān)機(jī)床及其狀態(tài)和功率特性,以及夾具等。最理想的刀具開發(fā)的核心要素就是創(chuàng)建一個(gè)虛擬的加工環(huán)境,模擬加工工藝和切削參數(shù),確保生產(chǎn)的刀具能夠克服材料和生產(chǎn)的制約,并為鐵路零件制造商們的特定需求提供最佳解決方案。

    舉例來(lái)說,考慮如何使新刀具和加工工藝適用于加工轉(zhuǎn)向架部件和轉(zhuǎn)轍器是很有用的。在鐵路工業(yè),轉(zhuǎn)向架主要用于三大類型鐵路:城市交通軌道、客運(yùn)鐵路和貨運(yùn)鐵路。轉(zhuǎn)轍器是最常用鐵路零件之一,在渡線、菱形交叉和三開道岔處都會(huì)配備典型的轉(zhuǎn)轍器。
    旋轉(zhuǎn)刀具

    鐵路零件加工的許多操作都要用到旋轉(zhuǎn)刀具,尤其是進(jìn)行銑削和鉆削加工。在銑削中,由于需大量去除材料,所以需要用到可轉(zhuǎn)位錐形玉米銑刀用于仿形加工。采用立裝刀片的銑刀具有更大的可能性提高其強(qiáng)度,并確保能排布更多刀片進(jìn)而提高生產(chǎn)效率。在許多案例中,銑削鐵路零件需要用到高可達(dá)性具有不同懸伸的刀具。模塊式套式玉米銑刀的設(shè)計(jì)結(jié)構(gòu)提供了一種靈活又經(jīng)濟(jì)的解決方案,可用于替代整體式大規(guī)格玉米銑刀。
    T490——模塊化解決方案

    套式玉米銑刀

    基體模塊和加長(zhǎng)模塊的組合確保能提供不同切削長(zhǎng)度的套式玉米銑刀。模塊式玉米銑刀組合的另一個(gè)優(yōu)勢(shì)是提高了對(duì)操作的掌控性。由于玉米銑刀的端面刀片列于銑刀前端面,不僅要進(jìn)行側(cè)銑,還要進(jìn)行面銑,所以與其他刀片相比,它們的載荷更大,磨損也更嚴(yán)重。在一體式銑刀中,端面刀片的突然破損會(huì)對(duì)刀體造成嚴(yán)重?fù)p壞,甚至無(wú)法繼續(xù)作業(yè)。在模塊化組件中,每一損壞的模塊都是可以單獨(dú)更換的,從而實(shí)現(xiàn)高效操作并延長(zhǎng)了刀具壽命。
    所有新型刀具均采用內(nèi)冷卻通孔設(shè)計(jì),從而延長(zhǎng)刀具壽命,并改善槽銑、深方肩銑等棘手加工領(lǐng)域的排屑。這對(duì)立裝夾持刀具尤為有價(jià)值,因?yàn)椴捎锰刂品滦斡衩足姷洞_保能縮短加工周期。

    在一些案例中,轉(zhuǎn)轍器的輪廓僅需一次進(jìn)刀即可完成;在另一些案例中,有必要將加工劃分成多次進(jìn)刀才能獲得具有正確尺寸的準(zhǔn)確形狀和直徑。
    面銑刀

    以新推出的T890系列作為粗銑加工和半精銑加工面銑刀的代表,它配備了帶8個(gè)切削刃的立裝夾緊刀片,可用于轉(zhuǎn)轍器和轉(zhuǎn)向架殼體的面銑和方肩銑加工。該刀片具有不同幾何形狀,適用于切削各種工程材料。

    大進(jìn)給加工銑刀FFQ4

    這是一款新型大進(jìn)給銑刀,夾持帶4個(gè)切削刃的單面方刀片,在低功率機(jī)床或大懸伸的加工應(yīng)用時(shí),可降低切削力。刀具有不同的設(shè)計(jì)配置:40至100毫米直徑的套式銑刀,和較小直徑的立銑刀及銑刀頭。刀具適用于粗加工,應(yīng)用于加工平面、型腔和凹槽, 還能以直線進(jìn)刀或螺旋線進(jìn)刀的方式進(jìn)行坡走銑加工。
    鉆削

    傳統(tǒng)的橋式設(shè)備有時(shí)需采用大懸伸加工,并且鉆頭通常需要在剛性降低的條件下進(jìn)行鉆削作業(yè)。新型束魔變色龍鉆(SUMOCHAM)由可換式刀頭、圓柱柄和內(nèi)冷卻通孔組成,可實(shí)現(xiàn)大進(jìn)給鉆孔加工、高精度和良好的表面光潔度。

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