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產(chǎn)品簡介
A06B-0318-B274
A06B-0318-B274
產(chǎn)品價格:¥220
上架日期:2019-09-25 17:33:06
產(chǎn)地:A06B-0318-B274
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    A06B-0318-B274現(xiàn)貨 in stock! 歡迎來電咨詢~!!

    A06B-0318-B274,

    A06B-0318-B274

    A06B-0318-B274


    該體系采用PLC作為操控中心,完成PID閉環(huán)運算、多泵上下行切換、顯示、故障確診等功用,由變頻器調(diào)速方法主動調(diào)理水泵電機轉(zhuǎn)速,達(dá)到恒壓供水的意圖。

      一、前語

      跟著操控技術(shù)的發(fā)展與完善,變頻器及PLC在各個行業(yè)的使用愈來愈廣,PLC與變頻器的可靠性與靈活性得到了用戶的認(rèn)可。一起傳統(tǒng)的水塔供水方法暴露了許多缺點:水的二次污染,用水高低峰的不平衡,管道閥門易損壞,維修保養(yǎng)費用過高等等。在此條件下各種恒壓供水方法應(yīng)運而生,其間由變頻器、PLC操控的方法尤為遍及,這種方法的特色:體系穩(wěn)定,功用強大,變頻器用于供水更加節(jié)能,所以廣泛使用在多層住宅小區(qū)生活消防供水體系中,現(xiàn)在許多場合也有使用,比方中央空調(diào)體系、供水加壓站、集中供熱等,這種方法經(jīng)受了時刻的考驗,已有許多的使用實例。本文介紹的體系在寶雞某電廠家屬區(qū)已從98年運轉(zhuǎn)至今,體系穩(wěn)定,性能可靠,得到了用戶的必定和好評。

      二、體系組成:

      1、體系概述:

      該體系由四臺大泵(22KW)與一臺小泵(5.5KW)組成;PLC部分由西門子可編程操控器S7-200系列的CPU226,文本顯示器TD200組成;變頻器采用三菱FR-A540系列,功率22KW。

      用戶所需的生活用水壓力、消防用水壓力、運轉(zhuǎn)方法等參數(shù)在TD200文本顯示器上設(shè)定,壓力傳感器把用戶管網(wǎng)壓力轉(zhuǎn)換為0-10V標(biāo)準(zhǔn)信號送進(jìn)PLC模擬量模塊EM235,PLC經(jīng)過采樣程序及PID閉環(huán)程序與用戶設(shè)定壓力構(gòu)成閉環(huán),運算后轉(zhuǎn)換為PLC模擬量輸出信號送給變頻器,調(diào)理水泵電機轉(zhuǎn)速,達(dá)到恒壓供水的意圖。

      該體系有各個泵的運轉(zhuǎn)時刻累計功用,經(jīng)過PLC的數(shù)據(jù)區(qū)保持可以斷電回憶。每次起動時先起動1#小泵,當(dāng)用水量超越一臺泵的供水能力時,PLC經(jīng)過程序完成泵的延時上行切換,切換原則為當(dāng)前未運轉(zhuǎn)的大泵累計運轉(zhuǎn)時刻最少的先投入;當(dāng)壓力超越時,PLC經(jīng)過程序完成泵的延時下行切換,切換原則為當(dāng)前正在運轉(zhuǎn)的大泵運轉(zhuǎn)時刻最多的先撤出。直到滿足設(shè)定壓力為止。尋求的最終目標(biāo)為壓力恒定。

      當(dāng)供水負(fù)載變化時,變頻器的輸出電壓與頻率變化主動調(diào)理泵的電機轉(zhuǎn)速,完成恒壓供水。

      體系還可經(jīng)過PLC的實時時鐘主動守時供水,用戶在TD200上設(shè)定每天最多6段(段數(shù)也可設(shè)定)守時供水,比方早上6:00到8:30,中午11:20到1:30等。

      體系可動態(tài)顯示各種參數(shù),如設(shè)定壓力,運轉(zhuǎn)壓力,水位高度,運轉(zhuǎn)方法,實時時刻,日歷,各個泵的運轉(zhuǎn)時刻累計(準(zhǔn)確到秒),運轉(zhuǎn)狀況,故障信息等等。為了不使體系中TD200畫面顯得呆板,在PLC程序中操控TD200中的畫面守時切換,動態(tài)顯示;

      體系還有故障自確診功用,各泵發(fā)作過載、缺相、短路、傳感器斷線、傳感器短路、水位下限、水壓超高、水壓超低、變頻器故障等,都會有聲光報警,TD200上一起顯示故障類型,告訴設(shè)備維修人員處理,并可回憶故障發(fā)作時刻及班次,以便追查原因及相關(guān)責(zé)任。

      2、作業(yè)原理:主動手動方法

      (1)手動運轉(zhuǎn)時,可按下按鈕起動中止水泵在工頻狀況下運轉(zhuǎn),徹底脫離開PLC及變頻器的操控,該功用首要用在檢修及主動體系出現(xiàn)故障時的應(yīng)急供水方法中。

      (2)主動運轉(zhuǎn)時,悉數(shù)泵的運轉(zhuǎn)依程序主動作業(yè)。

      上行過程:當(dāng)在主動運轉(zhuǎn)方法時,按下TD200上的起動軟健,體系先起動1#小泵,PLC程序操控模擬量模塊EM235給定變頻器一固定頻率輸出,此時若用 PID運算輸出直接操控變頻器則(設(shè)定壓力大,運轉(zhuǎn)壓力為零,所以運算輸出最大)變頻器依設(shè)定的上升時刻運轉(zhuǎn),升速太快,體系沖擊很大。等泵運轉(zhuǎn)一會兒,管網(wǎng)壓力堆集后,再用PID運算輸出操控變頻器。具體時刻和頻率與管網(wǎng)體系有關(guān),在現(xiàn)場調(diào)試時這兩個參數(shù)在TD200上設(shè)定調(diào)整。管網(wǎng)越大,時刻越長。

      當(dāng) 1#小泵達(dá)到50HZ后,體系壓力仍偏低,則延時一段時刻后,體系靠PLC程序把1#泵切換到工頻運轉(zhuǎn),一起由PLC輸出一個開關(guān)量給變頻器的MRS端子,變頻器瞬間制止輸出,此時PLC把運轉(zhuǎn)時刻最少的泵變頻接觸器接通后,撤掉制止輸出,相應(yīng)的泵變頻起動運轉(zhuǎn);延時切斷1#小泵,體系中相應(yīng)的一臺大泵變頻運轉(zhuǎn),壓力主動調(diào)理,若體系壓力平衡,則頻率穩(wěn)定在一個相對的規(guī)模,若頻率達(dá)到50HZ后壓力依然偏低,則再投入一臺大泵,比較剩下的泵的累計運轉(zhuǎn)時刻,時刻少的先行投入,以此類推。注意,上行中,只要有一臺大泵運轉(zhuǎn),則1#小泵要斷開,大泵與小泵一起運轉(zhuǎn)時,小泵的功率很低。

      下行過程:當(dāng)體系壓力偏高,變頻器運轉(zhuǎn)在18HZ左右(18HZ以下泵的功率很低,經(jīng)驗值)時,PLC程序判斷運轉(zhuǎn)在工頻狀況的泵累計運轉(zhuǎn)時刻(若只有一臺泵不作判斷),運轉(zhuǎn)時刻最多的泵延時先行撤出,在撤出的瞬間,PLC操控變頻器運轉(zhuǎn)頻率在50HZ,要不體系沖擊過大,簡單有水垂現(xiàn)象,延時一會兒后,再把 PID運算輸出投入即可;以此類推。注意:下行過程中,到最后一臺大泵運轉(zhuǎn)時,頻率在18HZ左右,體系壓力依然偏高時,則把1#小泵切換到變頻運轉(zhuǎn)。這種情況在夜間或許發(fā)作,當(dāng)供水管網(wǎng)很大時,也許沒有這個或許性。

      三、注意事項:

      1、該體系中有泵的工頻變頻上行切換,為了體系的快速響應(yīng),切換時刻最好越短越好,切換時時刻差很小,所以各個泵的變頻接觸器與工頻接觸器最好用可逆接觸器,電氣線路與PLC程序中也要有互鎖功用。避免發(fā)作意外短路事端。對體系或變頻器形成危害。

      2、變頻器上行下行切換時刻設(shè)定,假如設(shè)定值過大,則體系不能迅速對管網(wǎng)的用水量做出反應(yīng);假如設(shè)定值過小,則或許引起體系頻繁的投入泵,撤出泵的動作;為此,PLC程序中增加判斷設(shè)定壓力與運轉(zhuǎn)壓力在臨界切換狀況時,只要不超越答應(yīng)的誤差規(guī)模內(nèi),不做泵的切換。

      3、變頻器在上行切換時,必須要有瞬間制止輸出功用,變頻器沒有此功用可用自在停車功用;所以選擇變頻器時要注意這點。

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    2711P-RP9A PanelView Plus 6 700-1500 Logic Module

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