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產(chǎn)品簡介
A20B-2000-0800
A20B-2000-0800
產(chǎn)品價(jià)格:¥220
上架日期:2019-10-09 14:49:46
產(chǎn)地:A20B-2000-0800
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    滾珠絲杠在機(jī)床行業(yè)的普遍應(yīng)用,推動(dòng)了加工機(jī)床行業(yè)的快速發(fā)展,但機(jī)械式傳動(dòng)的局限性,已無法應(yīng)對日益高速化、高效化切削的發(fā)展趨勢。直線電動(dòng)機(jī)式就是在這種趨勢的需求下產(chǎn)生的一種高速高效傳動(dòng)方式,特別是機(jī)床的高速傳動(dòng)發(fā)展跨上一個(gè)新臺(tái)階。德國作為世界先進(jìn)機(jī)床的先驅(qū),20世紀(jì)80年代就開始了高速銑削和車削技術(shù)的研發(fā)。1993年,德國EXCELLO公司推出了世界上第一個(gè)由直線電動(dòng)機(jī)驅(qū)動(dòng)的工作臺(tái)HSC-240型高速加工中心,機(jī)床主軸最高速達(dá)到24 000r/min,最大進(jìn)給速度為60n/min,加速度達(dá)到1g。

    當(dāng)進(jìn)給速度為20m/min時(shí),其輪廓精度可達(dá)0.004mm。美國的Ingersoll公司緊接著推出了HVM-800型高速加工中心,最大進(jìn)給速度達(dá)到75.20m/m i n。

    1996年開始,日本相繼研制成功采用直線電動(dòng)機(jī)的臥式加工中心、高速機(jī)床、超高速小型加工中心、超精密鏡面加工機(jī)床、高速成形機(jī)床等。從此以后,直線電動(dòng)機(jī)在高速數(shù)控機(jī)床的應(yīng)用如雨后春筍般地迅速發(fā)展起來。近十年來,世界上各工業(yè)發(fā)達(dá)國家紛紛投入巨資,大力研究、開發(fā)成功不少直線電動(dòng)機(jī)驅(qū)動(dòng)的高速數(shù)控機(jī)床,并逐漸有搶占傳統(tǒng)滾珠絲杠市場的態(tài)勢。

    直線電動(dòng)機(jī)加工中心在國外的寶馬、通用等著名汽車公司已經(jīng)有成熟的應(yīng)用,在國內(nèi)上汽通用、東風(fēng)雪鐵龍、昌河鈴木、海馬汽車等也有整線的應(yīng)用實(shí)例。本文從技術(shù)分析和應(yīng)用實(shí)例上進(jìn)行了直線電動(dòng)機(jī)和滾珠絲杠驅(qū)動(dòng)加工中心的對比。圖1為Comau Urane25直線電動(dòng)機(jī)高速加工中心。
    傳動(dòng)原理分析對比滾珠杠副存任的問題如下:

    (1)“旋轉(zhuǎn)電動(dòng)機(jī)+滾珠絲杠副”的直線驅(qū)動(dòng)方式存在著多個(gè)彈性環(huán)節(jié),當(dāng)整個(gè)系統(tǒng)在高速運(yùn)動(dòng)時(shí),會(huì)出現(xiàn)剛度下降,同時(shí)彈性變形使系統(tǒng)的階次變高,系統(tǒng)的魯棒性降低,從而使伺服性能下降。彈性變形是數(shù)控機(jī)床產(chǎn)生機(jī)械諧振的根源。

    (2)中間傳動(dòng)環(huán)節(jié)的存在,增加了運(yùn)動(dòng)體的慣量,使得位移和速度響應(yīng)變慢。

    (3)間隙死區(qū)、摩擦、誤差積累等因素,使進(jìn)給速度和加速度受到限制。

    (4)動(dòng)轉(zhuǎn)平穩(wěn)性較差,在高速運(yùn)動(dòng)下噪聲易發(fā)熱。

    (5)精度保持壽命相對短。
    而直線電動(dòng)機(jī)以—個(gè)運(yùn)動(dòng)部件實(shí)現(xiàn)直線運(yùn)動(dòng),則具有以下優(yōu)點(diǎn):直接驅(qū)動(dòng)中力是無接觸傳遞的,因此無磨損,使用壽命長,維護(hù)簡單;傳動(dòng)剛性高,推力平穩(wěn),直接驅(qū)動(dòng),彈性環(huán)節(jié)減少,系統(tǒng)剛性提高,傳動(dòng)效果高;定位精度和重復(fù)定位精度高,可達(dá)亞微米級,比伺服電動(dòng)機(jī)及滾珠絲杠副傳動(dòng)的加速度和重復(fù)定位精度提高7~10 倍。

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