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A05B-2047-C122
A05B-2047-C122
產(chǎn)品價(jià)格:¥220
上架日期:2019-10-09 16:39:58
產(chǎn)地:A05B-2047-C122
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    A05B-2047-C122

    A05B-2047-C122


    近幾年,隨著我廠生產(chǎn)規(guī)模的逐步擴(kuò)大,就更加要求氣體調(diào)節(jié)在生產(chǎn)中的穩(wěn)定性和快速性,而目前傳統(tǒng)的二次儀表已無(wú)法滿足現(xiàn)有的控制需求。主要表現(xiàn)在:

      1)過(guò)程自動(dòng)化程度低,信息采集和反饋仍采用傳統(tǒng)的二次儀表,致使數(shù)據(jù)采集緩慢、調(diào)節(jié)滯后,降低了系統(tǒng)運(yùn)行的穩(wěn)定性。

      2)儀表內(nèi)部信息儲(chǔ)存量小,采集的壓力、流量等數(shù)據(jù)無(wú)法長(zhǎng)期保存,不便于日后生產(chǎn)工作的歷史查詢(xún)和分析。

      3)系統(tǒng)可靠性低,需要配專(zhuān)人負(fù)責(zé)該系統(tǒng)的運(yùn)行,造成了人工成本的上升。

      鑒于以上三點(diǎn),通過(guò)采用PLC(可編程控制器)控制系統(tǒng),解決當(dāng)前存在的問(wèn)題。

      1、PLC控制系統(tǒng)的特點(diǎn)及組成

      PLC在現(xiàn)代工業(yè)控制領(lǐng)域中早己得到了廣泛的應(yīng)用。以PLC的控制功能而言,具有嚴(yán)謹(jǐn)、方便、易編程、易安裝、可靠性高等優(yōu)點(diǎn)。它通用性強(qiáng),適應(yīng)面廣,特別在數(shù)字量輸入/輸出等邏輯控制領(lǐng)域有無(wú)可比擬的優(yōu)點(diǎn)。PLC具有豐富的邏輯控制指令和應(yīng)用指令,它提供高質(zhì)量的硬件、高水平的系統(tǒng)軟件平臺(tái)和易學(xué)易編程的應(yīng)用軟件平臺(tái)。另外,PLC即有自身的網(wǎng)絡(luò)體系又有開(kāi)放I/0及通訊接口,很容易組建網(wǎng)絡(luò)并實(shí)現(xiàn)遠(yuǎn)程訪問(wèn)。

      PLC采用Siemens公司生產(chǎn)的S7-300系列,由于現(xiàn)場(chǎng)的PLC系統(tǒng)與主控室的上位機(jī)距離較遠(yuǎn)(800米左右),因此通訊系統(tǒng)需成對(duì)加裝RS-485中繼器,另外在現(xiàn)場(chǎng)增加TP27-10//觸摸屏進(jìn)行數(shù)據(jù)顯示,確保系統(tǒng)運(yùn)行的穩(wěn)定性。

      1.1系統(tǒng)結(jié)構(gòu)及硬件配置

      根據(jù)控制需求,CPU模塊采用CPU314、數(shù)字量輸入(DI)采用SM321模塊,數(shù)字量輸出(DO)采用SM322模塊,模擬量輸入(AI)采用SM331模塊,模擬量輸出(AO)采用SM332模塊以及IM365等模塊組成,IM365實(shí)現(xiàn)機(jī)架擴(kuò)展,上位監(jiān)控機(jī)采用SIEMENS公司CP5611網(wǎng)卡完成計(jì)算機(jī)與PLC之間的數(shù)據(jù)通訊。整個(gè)通訊網(wǎng)絡(luò)采用MPI的通訊協(xié)議,從上位機(jī)上可對(duì)整個(gè)氣體調(diào)節(jié)過(guò)程進(jìn)行監(jiān)控和操作。

      1.2控制系統(tǒng)的功能實(shí)現(xiàn)

      PLC程序的編制直接關(guān)系著供氣系統(tǒng)能否正常工作,而程序設(shè)計(jì)的關(guān)鍵在于編程者對(duì)工藝系統(tǒng)的理解程度和程序編制技術(shù)的靈活應(yīng)用。因此,在程序設(shè)計(jì)中首先考慮了供氣壓力調(diào)節(jié)系統(tǒng)的特點(diǎn),將程序設(shè)計(jì)細(xì)化,分成多個(gè)程序模塊,實(shí)行模塊化編程。這樣既可以方便的增加或刪除程序模塊,便于現(xiàn)場(chǎng)對(duì)工藝的調(diào)整,又可針對(duì)配套設(shè)備可控性對(duì)不同程序模塊進(jìn)行完善。

      PLC的編程軟件采用SIEMENS公司的SIMATICSTEP7V5.1軟件平臺(tái)用來(lái)完成硬件組態(tài)、地址和站址的分配以及編制整個(gè)生產(chǎn)過(guò)程的控制程序的。上位機(jī)監(jiān)控軟件采用國(guó)產(chǎn)軟件組態(tài)王,全部采用漢化界面,便于系統(tǒng)的開(kāi)發(fā)與操作,該系統(tǒng)運(yùn)行于Windows2000中文平臺(tái),可實(shí)現(xiàn)對(duì)生產(chǎn)過(guò)程的全面監(jiān)控,對(duì)重要參數(shù)形成歷史記錄,以報(bào)表或曲線的形式顯示給操作人員。通過(guò)VB語(yǔ)言腳本,可以在主控室的上位機(jī)顯示重要參數(shù)的歷史趨勢(shì)、實(shí)時(shí)趨勢(shì),實(shí)現(xiàn)壓力調(diào)節(jié)的手自動(dòng)切換、操作、壓力的高、低限報(bào)警、流量數(shù)據(jù)的顯示與累計(jì),滿足高生產(chǎn)率的調(diào)度需求。

      1.3現(xiàn)場(chǎng)顯示

      現(xiàn)場(chǎng)采用TP27觸摸屏進(jìn)行參數(shù)顯示、控制,觸摸屏程序由組態(tài)軟件來(lái)完成,人機(jī)界面采用中文菜單,界面友好,操作方便,功能較強(qiáng),主要用于現(xiàn)場(chǎng)壓力、流量、閥位的顯示與操作。可作為操作人員現(xiàn)場(chǎng)操作的依據(jù)。

      1.4工控機(jī)配置

      工控機(jī)采用研華IPC-610,通過(guò)CP5611卡,完成S7-300PLC與工控機(jī)的通訊。主要完成下列任務(wù):傳送現(xiàn)場(chǎng)監(jiān)控?cái)?shù)據(jù);運(yùn)行監(jiān)控;故障記錄和排除提示;參數(shù)設(shè)置;生產(chǎn)數(shù)據(jù)管理和處理;圖形化示教和離線編程。

      2系統(tǒng)實(shí)現(xiàn)了供氣系統(tǒng)的自動(dòng)控制和監(jiān)控,主要包括如下功能:

      1)靈活的操作方式以及強(qiáng)大的系統(tǒng)控制功能:

      系統(tǒng)可以實(shí)現(xiàn)上位機(jī)操作、控制柜觸摸屏操作和就地手動(dòng)操作;

      2)報(bào)警功能:

      當(dāng)壓力超過(guò)工藝要求,可在現(xiàn)場(chǎng)、就地實(shí)現(xiàn)高、低限壓力報(bào)警;

      3)簡(jiǎn)單、方便的參數(shù)設(shè)定:

      壓力調(diào)節(jié)閥的壓力設(shè)定值、P、I、D等參數(shù)可以在上位機(jī)中設(shè)定。

      2、系統(tǒng)控制功能

      (1)過(guò)程控制的功能:

      1)系統(tǒng)對(duì)供氣壓力實(shí)現(xiàn)了PID自動(dòng)調(diào)節(jié)控制;

      2)對(duì)所采集的模擬信號(hào)進(jìn)行線性化、濾波、工程單位轉(zhuǎn)換處理;

      3)實(shí)現(xiàn)了流量信號(hào)的溫、壓補(bǔ)償,提高了儀表的測(cè)量精度。

      (2)邏輯控制

      聯(lián)鎖邏輯控制實(shí)現(xiàn)開(kāi)/關(guān)的控制,邏輯控制及用戶(hù)自定義功能塊等。系統(tǒng)實(shí)現(xiàn)了電磁閥控制以及參數(shù)越限報(bào)警等功能。

      (3)人機(jī)接口

      HMI系統(tǒng)中包含主工藝畫(huà)面,各系統(tǒng)送氣壓力、流量,供氣壓力調(diào)節(jié)等多幅畫(huà)面,畫(huà)面直觀、豐富,具備PID在線調(diào)節(jié)、在線顯示調(diào)節(jié)曲線功能,包括過(guò)程量變化趨勢(shì)的實(shí)時(shí)趨勢(shì)曲線、歷史趨勢(shì)曲線。

      (4)報(bào)表打印

      以報(bào)表形式繪制報(bào)警記錄、歷史記錄畫(huà)面,調(diào)節(jié)間數(shù)據(jù)報(bào)表。實(shí)時(shí)趨勢(shì)曲線和歷史趨勢(shì)曲線可隨意設(shè)定時(shí)間段,打印在線趨勢(shì),歷史趨勢(shì)曲線。

      3、軟件設(shè)計(jì)

      根據(jù)該系統(tǒng)具體情況,PLC系統(tǒng)軟件設(shè)計(jì)過(guò)程中著重要考慮的是以下幾個(gè)方面:

      (1)數(shù)據(jù)采集及工程量轉(zhuǎn)換

      (2)PID算法

      (3)流量溫壓補(bǔ)償計(jì)算以及流量的累積計(jì)算

      對(duì)于系統(tǒng)中的邏輯控制選用梯形圖(LADDER)編程,直觀、方便;對(duì)于PID回路控制流量溫壓補(bǔ)償計(jì)算以及流量的累積計(jì)算部分則采用語(yǔ)句表(STL)編程,結(jié)構(gòu)緊湊而又靈活。

      PID調(diào)節(jié)是該系統(tǒng)中zui為重要的控制程序,因此特將PID算法作一重點(diǎn)介紹

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