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IC647APC001
IC647APC001
產(chǎn)品價(jià)格:¥355
上架日期:2019-10-09 18:13:26
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    該體系采用PLC作為操控中心,完成PID閉環(huán)運(yùn)算、多泵上下行切換、顯示、故障確診等功用,由變頻器調(diào)速方法主動(dòng)調(diào)理水泵電機(jī)轉(zhuǎn)速,達(dá)到恒壓供水的意圖。

      一、前語(yǔ)

      跟著操控技術(shù)的發(fā)展與完善,變頻器及PLC在各個(gè)行業(yè)的使用愈來愈廣,PLC與變頻器的可靠性與靈活性得到了用戶的認(rèn)可。一起傳統(tǒng)的水塔供水方法暴露了許多缺點(diǎn):水的二次污染,用水高低峰的不平衡,管道閥門易損壞,維修保養(yǎng)費(fèi)用過高等等。在此條件下各種恒壓供水方法應(yīng)運(yùn)而生,其間由變頻器、PLC操控的方法尤為遍及,這種方法的特色:體系穩(wěn)定,功用強(qiáng)大,變頻器用于供水更加節(jié)能,所以廣泛使用在多層住宅小區(qū)生活消防供水體系中,現(xiàn)在許多場(chǎng)合也有使用,比方中央空調(diào)體系、供水加壓站、集中供熱等,這種方法經(jīng)受了時(shí)刻的考驗(yàn),已有許多的使用實(shí)例。本文介紹的體系在寶雞某電廠家屬區(qū)已從98年運(yùn)轉(zhuǎn)至今,體系穩(wěn)定,性能可靠,得到了用戶的必定和好評(píng)。

      二、體系組成:

      1、體系概述:

      該體系由四臺(tái)大泵(22KW)與一臺(tái)小泵(5.5KW)組成;PLC部分由西門子可編程操控器S7-200系列的CPU226,文本顯示器TD200組成;變頻器采用三菱FR-A540系列,功率22KW。

      用戶所需的生活用水壓力、消防用水壓力、運(yùn)轉(zhuǎn)方法等參數(shù)在TD200文本顯示器上設(shè)定,壓力傳感器把用戶管網(wǎng)壓力轉(zhuǎn)換為0-10V標(biāo)準(zhǔn)信號(hào)送進(jìn)PLC模擬量模塊EM235,PLC經(jīng)過采樣程序及PID閉環(huán)程序與用戶設(shè)定壓力構(gòu)成閉環(huán),運(yùn)算后轉(zhuǎn)換為PLC模擬量輸出信號(hào)送給變頻器,調(diào)理水泵電機(jī)轉(zhuǎn)速,達(dá)到恒壓供水的意圖。

      該體系有各個(gè)泵的運(yùn)轉(zhuǎn)時(shí)刻累計(jì)功用,經(jīng)過PLC的數(shù)據(jù)區(qū)保持可以斷電回憶。每次起動(dòng)時(shí)先起動(dòng)1#小泵,當(dāng)用水量超越一臺(tái)泵的供水能力時(shí),PLC經(jīng)過程序完成泵的延時(shí)上行切換,切換原則為當(dāng)前未運(yùn)轉(zhuǎn)的大泵累計(jì)運(yùn)轉(zhuǎn)時(shí)刻最少的先投入;當(dāng)壓力超越時(shí),PLC經(jīng)過程序完成泵的延時(shí)下行切換,切換原則為當(dāng)前正在運(yùn)轉(zhuǎn)的大泵運(yùn)轉(zhuǎn)時(shí)刻最多的先撤出。直到滿足設(shè)定壓力為止。尋求的最終目標(biāo)為壓力恒定。

      當(dāng)供水負(fù)載變化時(shí),變頻器的輸出電壓與頻率變化主動(dòng)調(diào)理泵的電機(jī)轉(zhuǎn)速,完成恒壓供水。

      體系還可經(jīng)過PLC的實(shí)時(shí)時(shí)鐘主動(dòng)守時(shí)供水,用戶在TD200上設(shè)定每天最多6段(段數(shù)也可設(shè)定)守時(shí)供水,比方早上6:00到8:30,中午11:20到1:30等。

      體系可動(dòng)態(tài)顯示各種參數(shù),如設(shè)定壓力,運(yùn)轉(zhuǎn)壓力,水位高度,運(yùn)轉(zhuǎn)方法,實(shí)時(shí)時(shí)刻,日歷,各個(gè)泵的運(yùn)轉(zhuǎn)時(shí)刻累計(jì)(準(zhǔn)確到秒),運(yùn)轉(zhuǎn)狀況,故障信息等等。為了不使體系中TD200畫面顯得呆板,在PLC程序中操控TD200中的畫面守時(shí)切換,動(dòng)態(tài)顯示;

      體系還有故障自確診功用,各泵發(fā)作過載、缺相、短路、傳感器斷線、傳感器短路、水位下限、水壓超高、水壓超低、變頻器故障等,都會(huì)有聲光報(bào)警,TD200上一起顯示故障類型,告訴設(shè)備維修人員處理,并可回憶故障發(fā)作時(shí)刻及班次,以便追查原因及相關(guān)責(zé)任。

      2、作業(yè)原理:主動(dòng)手動(dòng)方法

      (1)手動(dòng)運(yùn)轉(zhuǎn)時(shí),可按下按鈕起動(dòng)中止水泵在工頻狀況下運(yùn)轉(zhuǎn),徹底脫離開PLC及變頻器的操控,該功用首要用在檢修及主動(dòng)體系出現(xiàn)故障時(shí)的應(yīng)急供水方法中。

      (2)主動(dòng)運(yùn)轉(zhuǎn)時(shí),悉數(shù)泵的運(yùn)轉(zhuǎn)依程序主動(dòng)作業(yè)。

      上行過程:當(dāng)在主動(dòng)運(yùn)轉(zhuǎn)方法時(shí),按下TD200上的起動(dòng)軟健,體系先起動(dòng)1#小泵,PLC程序操控模擬量模塊EM235給定變頻器一固定頻率輸出,此時(shí)若用 PID運(yùn)算輸出直接操控變頻器則(設(shè)定壓力大,運(yùn)轉(zhuǎn)壓力為零,所以運(yùn)算輸出最大)變頻器依設(shè)定的上升時(shí)刻運(yùn)轉(zhuǎn),升速太快,體系沖擊很大。等泵運(yùn)轉(zhuǎn)一會(huì)兒,管網(wǎng)壓力堆集后,再用PID運(yùn)算輸出操控變頻器。具體時(shí)刻和頻率與管網(wǎng)體系有關(guān),在現(xiàn)場(chǎng)調(diào)試時(shí)這兩個(gè)參數(shù)在TD200上設(shè)定調(diào)整。管網(wǎng)越大,時(shí)刻越長(zhǎng)。

      當(dāng) 1#小泵達(dá)到50HZ后,體系壓力仍偏低,則延時(shí)一段時(shí)刻后,體系靠PLC程序把1#泵切換到工頻運(yùn)轉(zhuǎn),一起由PLC輸出一個(gè)開關(guān)量給變頻器的MRS端子,變頻器瞬間制止輸出,此時(shí)PLC把運(yùn)轉(zhuǎn)時(shí)刻最少的泵變頻接觸器接通后,撤掉制止輸出,相應(yīng)的泵變頻起動(dòng)運(yùn)轉(zhuǎn);延時(shí)切斷1#小泵,體系中相應(yīng)的一臺(tái)大泵變頻運(yùn)轉(zhuǎn),壓力主動(dòng)調(diào)理,若體系壓力平衡,則頻率穩(wěn)定在一個(gè)相對(duì)的規(guī)模,若頻率達(dá)到50HZ后壓力依然偏低,則再投入一臺(tái)大泵,比較剩下的泵的累計(jì)運(yùn)轉(zhuǎn)時(shí)刻,時(shí)刻少的先行投入,以此類推。注意,上行中,只要有一臺(tái)大泵運(yùn)轉(zhuǎn),則1#小泵要斷開,大泵與小泵一起運(yùn)轉(zhuǎn)時(shí),小泵的功率很低。

      下行過程:當(dāng)體系壓力偏高,變頻器運(yùn)轉(zhuǎn)在18HZ左右(18HZ以下泵的功率很低,經(jīng)驗(yàn)值)時(shí),PLC程序判斷運(yùn)轉(zhuǎn)在工頻狀況的泵累計(jì)運(yùn)轉(zhuǎn)時(shí)刻(若只有一臺(tái)泵不作判斷),運(yùn)轉(zhuǎn)時(shí)刻最多的泵延時(shí)先行撤出,在撤出的瞬間,PLC操控變頻器運(yùn)轉(zhuǎn)頻率在50HZ,要不體系沖擊過大,簡(jiǎn)單有水垂現(xiàn)象,延時(shí)一會(huì)兒后,再把 PID運(yùn)算輸出投入即可;以此類推。注意:下行過程中,到最后一臺(tái)大泵運(yùn)轉(zhuǎn)時(shí),頻率在18HZ左右,體系壓力依然偏高時(shí),則把1#小泵切換到變頻運(yùn)轉(zhuǎn)。這種情況在夜間或許發(fā)作,當(dāng)供水管網(wǎng)很大時(shí),也許沒有這個(gè)或許性。

      三、注意事項(xiàng):

      1、該體系中有泵的工頻變頻上行切換,為了體系的快速響應(yīng),切換時(shí)刻最好越短越好,切換時(shí)時(shí)刻差很小,所以各個(gè)泵的變頻接觸器與工頻接觸器最好用可逆接觸器,電氣線路與PLC程序中也要有互鎖功用。避免發(fā)作意外短路事端。對(duì)體系或變頻器形成危害。

      2、變頻器上行下行切換時(shí)刻設(shè)定,假如設(shè)定值過大,則體系不能迅速對(duì)管網(wǎng)的用水量做出反應(yīng);假如設(shè)定值過小,則或許引起體系頻繁的投入泵,撤出泵的動(dòng)作;為此,PLC程序中增加判斷設(shè)定壓力與運(yùn)轉(zhuǎn)壓力在臨界切換狀況時(shí),只要不超越答應(yīng)的誤差規(guī)模內(nèi),不做泵的切換。

      3、變頻器在上行切換時(shí),必須要有瞬間制止輸出功用,變頻器沒有此功用可用自在停車功用;所以選擇變頻器時(shí)要注意這點(diǎn)。

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    1794-IF4IXT Flex XT 4 Point Analog Input Module

    194E-AA80E-PE-TN 194E Load switch

    2080-LC50-24QVB Micro850 24 I/O EtherNet/IP Controller

    2090-CSWM1DF-18AA13 Kinetix Cable Single DSL 2090-Series

    20AC3P5C0NYNANC0 PowerFlex 70 AC Drive 20A

    GC646MRA159 Proficy GlobalCare Complete for View Runtime 1,500 I/O

    HE693SNP232 SNP to RS-232 Adapter only

    IC610MDL124RR I/O Simulator Module (8 points)

    IC647HSTSS10KM Historian Standard Server 10000 Points (M4 Key)

    IC660BBD025RR 5/12/24Vdc Sink I/O Block, 32 Circuit, Ph B

    IC695ACC002 Replacement plastic cases for RX3i CPU and AC PS, quantity 4. Does not include front cover.

    IC756WDN010E-28 DataViews Development System for Visual Basic, Java, C++, & Native C 1 User, English v2.8

    CompactLogix System 1769-IA16 16 POINT 120 VAC INPUT MODULE

    PLC-5/1771 System 1771-PSC POWER SUPPLY CHASSIS, 4 SLOTS

    Distributed I/O 1798-BP8 FLEXARMOR 8 SLOT BASE PLATE

    Operator Interface 2711P-K6C3D PV PLUS 600 COLOR, KEYPAD, DH485, DC PS

    Support 9323-S5250R SUPT REINSTATEMENT CONTRACT FOR 9323S5250

    Support 9358-PBA30S SUPT RENEWAL CONTRACT FOR 9358PBA30ENE

    Support F1775-L2SERA FIRMWARE UPGRADE FOR 1775-L2 PLC3 PROCESSOR MODULE

    RSI Software Products 9324-RLDFBDENE RSLOGIX 5000, FBD EDITOR ENG

    RSI Software Products 9305-RSVADSFRE RSVIEW32 ACTIVE DISPLAY SERVER (FRENCH)

    RSI Software Products 9322-ECCEENE ENTERPRISE CONTROL - CONTROLS EDITION

    Motion Control 2094-PRF MODULE, 230V OR 460V, POWER RAIL SLOT FILLER

    A06B-6089-H500 Ext. Regen Resistor, 16 Ohm 200 W, Alpha SVU1-80 Amplifier

    IC200UEX013 14 point Exp.(8) 12VDC In, (6) Relay Out, 12VDC Power Supply (includes IC200CBL501)

    IC752CCK049 ControlStation CE II 6" Controller with Dev Kit

    MTR-35005685RR Stepping Motor Nema34 (CTM Only)

    ZA06B-0143-B175#7076 A12/3000 servo motor with IP67 sealing and brake and 64k serial encoder

    20BD730N0ANNNNC0 PowerFlex 700 AC Drive 730 A 600 Hp 20B

    20G14NC170AN0NNNNN PowerFlex 755 AC Packaged Drive

    25-PM1-E3P0 PowerFlex 520 1.5kW (2Hp) Power Module

    OFSCSPBST Quantum OFS SMALL 10LIC SUBSCR RENEWAL

    FVR 1. 5E11S-4JE 2. 8KVA 3.7A 1.5KW 3相AC380V/50Hz/60Hz

    1492-J3-Y 2.5 square mm Standard Terminal Block

    1492-SPM3D080-N MCB Supplementary Protector 8 A

    軟啟動(dòng)器 3RW40382BB14

    " TP700 精智 7 英寸,觸摸

    150-SM4 SMC-50 Digital I/O Module

    1738-FPD ArmorPoint I/O Field Distributor Module

    1784-CP PLC-3 Communication Cable

    193-KB20 1.4-2.0 A IEC Bibllic Overload Relay

    20-750-PBAY-RBRK-2 POWERFLEX 750 KIT,REAR BUSBAR,CU,2 HOLE

    2090-CPWM7DF-16AF90 MP-Series 90 m Length Power Cable

    20AB054A0AYNANC0 PowerFlex 70 AC Drive 54 A at 20 Hp 20A

    GA647IFPLRN00900 GCA iFIX Plus SCADA 900 I/O Run

    GP647IFCLNTSRO050 GCP iFIX iClientTS Read Only 100 PK Runtime Version

    IC600BF827RR High Speed Counter Module

    IC647HSTCC750KM Calculation Collector for Historian - Standard Server 750,000 Points (M4 Key)

    IC647TDV910 CIMPLICITY HMI Server 10000 I/O Development and Runtime System

    IC693MDL940CA Conbal Coated Relay Output module 2 amp, non isolated 16 points.

    IC756LDV001J64-925 DataViews Development on Inb Linux/Red Hat 64 bit, Addt'l User, Japanese v9.25

    Pico Controllers 1760-PICOSOFTPRO PICOSOFTPRO SOFTWARE

    PLC-5/1771 System 1771-OQ16K CONFORMALLY COATED,ISOLATED OUTPUT MODULE,24V DC

    IC647APC001

    Distributed I/O 1791-8AR BLOCK I/O, 120V AC, 16 POINT MODULE

    Communications 1786-XT CONTROLNET 75 OHM TERMINATOR PLUG

    Operator Interface 9399-2SE32GRES RSVIEW32 GETTING RESULTS GUIDE (SPANISH)

    Support 9701-VWSTS SUPT RENEWAL CONTRACT FOR 9701VWSTENE

    Support 9324-RL0300FRR SUPT REINSTATEMENT CONTRACT FOR 9324RL0300FR

    EtherNet/IP Products 1771-DMC1 CONTROL COPROCESSOR - MAIN MODULE

    RSI Software Products 9301-2SE3500DEU5 RSVIEW32 RUNTIME 5K-100K UPGRADE IN-SUPT (DE)

    RSI Software Products 9356-PRO2450U7 UPGRADE: IN-SUPT: RSSQL PROF.1500 TO 32000 TAGS

    Motion Control N-2302-1-F00AA MOTOR,NEMA 23,2 LB-IN,6000 RPM

    44A728335-014 Test & Upgrade - PowerMotion

    IC200ALG263 ANALOG INPUT 15 BIT VOLTAGE 15CH

    IC693MDL752LT 5/12/24 Vdc (TTL) Output, Neg Logic, (32 points) (LT)

    Silver Series 2711E-K14C15 PANELVIEW 1400E KEYPAD TERMINAL, 14"COLOR CRT

    VMEM-REP10 Add on - VisualMEM Admin Bundle, 10 licenses. Requires VMEM-SVR.

    20BD022A3AYNACC1 PowerFlex 700 AC Drive 22 A at 15 Hp 20B

    20G11FC104JA0NNNNN PowerFlex 755 AC Packaged Drive

    22C-D038A103 PowerFlex 400- 18.5 kW (25 HP) AC Drive

    975750000 Quantum RIO同軸電纜,RG-6

    285-BRC25-M6D Source Brake Patchcord Cable, 6M, M25

    H7CX-A NEW AC100-240V -999999-999999次,無電壓/電壓輸入,繼電器輸出,一常開/閉

    1492-SPM1D320 MCB Supplementary Protector 32 A

    通用型變頻器 6SE6 440-2UD41-3GB1 132 KW,326 x 1533 x 545

    電機(jī)啟動(dòng)器 3VU13401TL00

    150-C86 SMC-3 Accessory

    170-PW23 Bulletin 100-C Accessory

    1771-IN INPUT MODULE, 24V AC, 8 INPUT

    193-EC3KH E3 Plus 125-630 A Overload Relay

    198-SCB2 ModCenter IEC Shaft Kit

    2090-CPWM4DF-14AF20 MP-Series 20 m Length Power Cable

    2094-BC04-M03-M Kinetix 6200/6500 Integrated Module

    DEMOCD00006 Cimplicity Change Management DEMO CD

    GFK-0727 State Logic Processor for Series 90-70 PLC User's Guide

    IC210BAR010 AC (85 to 264VAC) Power Source, 6 AC in/4out (Relay 8 Amp), Expandable, without LCD/Keypad

    IC647ARC010 PA Reporting Client 10 Pak

    IC647PPSAPC Proficy Process Systems App Server with Cimplicity

    IC693CMM311RR Communications Module, CCM2

    IC754VBI06STD View Intermediate 6 inch STN Touch DC Blank

    MSI-BETA-43 Beta Software Ver 4.3

    SLC/1746 System 1746-F8 FUSE FOR CTLG # 1746-OBP16/OVP16 OUTPUT MODULE

    Distributed I/O 1734-OB2E 24V DC 2 CHANNEL SOURCE OUTPUT MODULE

    Application-specific products 1803-EEM12E12 EEM,16 PULSES,24V DC,16 ANALOG,4 TO 20MA, NEMA12

    Operator Interface 2711-T10G8 PV1000 GRAYSCALE TOUCH, DH+ & RS232 PRINT

    Support 9301-RSVWSENR SUPT REINSTATEMENT CONTRACT FOR 9301RSVWSEN

    Support 9381-PP1KENS SUPT RENEWAL CONTRACT FOR 9381PP1KEN

    DeviceNet Products 1791D-0V16P DNET 24 VDC COMPACTBLOCK I/O, 16 OUT SINK, BASE

    RSI Software Products 9301-2SE3350DEU2 RSVIEW32 RUNTIME 300-5K UPGRADE IN-SUPT (DE)

    RSI Software Products 9358-PBPC60ENE RSBIZWARE BATCH FOR PLX PC BASED PHASE 60 UNITS

    Motion Control MPL-B680F-SJ22AA MOTOR,SERVO,60.0NM,3000RPM,SINGL,460V

    Silver Series 1398-DDM-005 DRIVE,7.5A PEAK, ULTRA 100

    HE300GEN250 Genius interface board for new generation AV300/DV300 drives (internal mount).

    IC646NWV010 WebView-10 Pack License

    PC752PBM604 Scanner module to be a master of Profibus network for 6" unit only

    ST-2742 STXi output module Isolated Relay Output 2 points, 230V AC/ 2A

    20BC105A0ANNANC0 PowerFlex 700 AC Drive 20B

    20F14NC170JN0NNNNN PowerFlex 753 AC Packaged Drive

    22A-B017H204 PowerFlex 4- 3.7 kW (5 HP) AC Drive

    140CPS11100 Quantum 電源, 115/230 VAC, 獨(dú)立, 3A

    284-PWRM24A-M14 Power Cable, Patch,Shielded,M24, 14m

    CJ1G-CPU44H CPU單元I/O點(diǎn)數(shù)1280,30K程序容量,最多三個(gè)擴(kuò)展機(jī)架。

    1492-RFB4 IEC Term Blck 8 x 97 x 43.8mm Spr Clp

    總線插頭 6ES7972-0BB41-0XA0 RS485 總線插頭, 12MBd 35? ,帶編程接口

    變送器 3RS20 41-2GW50

    1497-M-M4-0-N Control Circuit Transber

    1606-XLE96B-2 480VAC Input 12VDC Out 8A Power Supply

     

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