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只有了解設(shè)備當(dāng)前的工作狀況才能保證產(chǎn)品的質(zhì)量。不論是大型的控制系統(tǒng)(如上輔機(jī)控制系統(tǒng))還是小型的控制系統(tǒng)(如單臺(tái)設(shè)備的控制),絕大多數(shù)都需要在控制柜(臺(tái))面板上顯示一些必要的數(shù)據(jù)信息,這些數(shù)據(jù)可能是溫度、壓力、轉(zhuǎn)速、計(jì)時(shí)或計(jì)數(shù)的當(dāng)前值和設(shè)定值等。在可編程序控制器(PLC)廣泛應(yīng)用于控制系統(tǒng)以前,這些參數(shù)是通過(guò)各種儀表來(lái)顯示的,混煉時(shí)間一般采用帶復(fù)位功能的時(shí)鐘來(lái)機(jī)械讀數(shù);溫度和功率則采用雙筆記錄儀通過(guò)觀察所繪制的曲線圖來(lái)讀取。這樣,不僅控制參數(shù)顯示不直觀,而且精度不高,給操作帶來(lái)許多不便。隨著科學(xué)技術(shù)的不斷發(fā)展,PLC以其先進(jìn)、可靠、方便靈活等諸多優(yōu)點(diǎn),迅速成為從事自動(dòng)控制系統(tǒng)設(shè)計(jì)與研制人員的產(chǎn)品,已廣泛應(yīng)用于工業(yè)生產(chǎn)的自動(dòng)化控制領(lǐng)域。PLC集CPU、輸入/輸出接口、電源于一體,或模塊化結(jié)構(gòu),可完成計(jì)時(shí)、計(jì)數(shù)、復(fù)雜的數(shù)字運(yùn)算等。但是PLC模塊本身通常不直接裝有數(shù)字顯示界面,所以我們?cè)谠O(shè)計(jì)PLC控制系統(tǒng)時(shí),一般將選定的各種數(shù)字儀表與PLC的模塊相連接,將PLC處理過(guò)的數(shù)據(jù)顯示在儀表上。

　　2 數(shù)據(jù)的傳送顯示方法

　　以日本OMR0N公司生產(chǎn)的C200H型PLC為例,說(shuō)明PLC與數(shù)字顯示設(shè)備的連接和數(shù)據(jù)傳送的方法。

　　2.1 PLC與數(shù)字顯示設(shè)備通過(guò)串行RS232C/R-S485接口通訊

　　這種數(shù)據(jù)傳輸方式中,對(duì)數(shù)字顯示裝置有特定要求,這類設(shè)備須具備RS232C/RS485串行接口,同時(shí)其通訊協(xié)議必須與PLC的通訊協(xié)議相同,否則不能在兩者之間傳送數(shù)據(jù)。

　　(1)C200H型PLC與0MRON生產(chǎn)的溫度調(diào)節(jié)器之間進(jìn)行數(shù)據(jù)傳輸。

　　由于溫度調(diào)節(jié)器與PLC同為OMRON產(chǎn)品,其通訊協(xié)議相同,所以可直接存取數(shù)據(jù)。

　　(2)C200H型PLC與智能人機(jī)界面進(jìn)行連接當(dāng)前廣泛將計(jì)算機(jī)作為控制系統(tǒng)的智能人機(jī)界面,PLC與計(jì)算機(jī)進(jìn)行通訊時(shí),須預(yù)先在計(jì)算機(jī)內(nèi)編制與PLC通訊協(xié)議相配套的通訊程序。例如密煉機(jī)上輔機(jī)微機(jī)控制系統(tǒng)中,上位機(jī)通過(guò)RS232C接口與PLC進(jìn)行通訊,可實(shí)時(shí)地動(dòng)態(tài)監(jiān)控系統(tǒng)的運(yùn)行情況,向PLC發(fā)送工藝配方,采集各種控制參數(shù),形成車、班等生產(chǎn)報(bào)表等,為用戶生產(chǎn)管理提供了便利條件。

　　2.2 用PLC的輸出點(diǎn)將BCD數(shù)據(jù)代碼并行傳送至數(shù)字顯示儀表

　　這種方法中,是用PLC的多路輸出點(diǎn)與數(shù)字顯示儀表構(gòu)成并行接口傳送數(shù)據(jù),PLC與儀表間接線較多。若顯示4位數(shù)據(jù),則需要連接16根導(dǎo)線。顯示的參數(shù)內(nèi)容較多時(shí),就要相應(yīng)地增加PLC模塊的數(shù)量。但這種數(shù)據(jù)傳送方式編程簡(jiǎn)單,傳送速度快,顯示穩(wěn)定。如用C200H-OC225向一塊4位數(shù)字顯示儀表傳送數(shù)據(jù),PLC中需要傳送的數(shù)據(jù)放在DM0005中,輸出模塊OC225占用IR002通道,參見圖1、2。

　　2.3 用PLC的晶體管輸出點(diǎn)將BCD數(shù)據(jù)代碼以“選通一鎖存"方式傳送至數(shù)字顯示儀表

　　這種方法中是用PLC的多路晶體管輸出點(diǎn)與數(shù)字顯示儀表構(gòu)成動(dòng)態(tài)接口,由數(shù)據(jù)信號(hào)和選通信號(hào)相互配合形成。它由兩個(gè)電路組成,每個(gè)提供64點(diǎn)(8點(diǎn)數(shù)據(jù)信號(hào)和8點(diǎn)選通信號(hào))。C200H的多路輸出單元OD501可作為128點(diǎn)動(dòng)態(tài)輸出使用。不用復(fù)雜的接線,即可簡(jiǎn)單地實(shí)現(xiàn)與數(shù)字顯示設(shè)備連接。在動(dòng)態(tài)輸出方式下,多個(gè)LED顯示器顯示4組通道中每一位的狀態(tài)。若其中一通道相應(yīng)位要顯示0N,則顯示器亮。對(duì)于每一通道,每次可輸出一個(gè)信號(hào),利用這一特性能夠快速而簡(jiǎn)單地校驗(yàn)連線的正確性。以0D501帶3塊具有“選通一鎖存"功能的數(shù)字顯示儀表為例,說(shuō)明該方法在控制系統(tǒng)中的使用。0D501模塊是一個(gè)多輸出點(diǎn)單元,它占用PLC的多個(gè)通道,單元號(hào)在前面板設(shè)定。如果單元號(hào)設(shè)為“O",則輸出通道號(hào)為R100～R109。例子中,當(dāng)接點(diǎn)00000接通時(shí),將從DM0001開始的三個(gè)通道的內(nèi)容顯示在3塊顯示儀表上,參見圖3、4。

　　2.4 PLC與數(shù)字顯示設(shè)備通過(guò)3S/OUT串行口以BCD數(shù)據(jù)代碼通訊

　　在PLC的主機(jī)架或擴(kuò)展機(jī)架上,使用晶體管輸出單元,任選其中三個(gè)輸出點(diǎn)作為zui基本的3S/OUT串行輸出接口:并行時(shí)鐘RCK,串行時(shí)鐘SCK,數(shù)據(jù)口DATA,將PLC程序中任意指定的數(shù)據(jù),以規(guī)定的代碼格式,傳送到外部設(shè)備或裝置上,這些設(shè)備對(duì)接收到的數(shù)據(jù)進(jìn)行進(jìn)一步處理,再將數(shù)據(jù)顯示出來(lái)。在系統(tǒng)的設(shè)計(jì)中,采用了3MD2系列數(shù)字顯示器。如果PLC驅(qū)動(dòng)一臺(tái)四位數(shù)字顯示器,只要一個(gè)數(shù)據(jù)通道,每幀數(shù)據(jù)傳送一個(gè)字的BCD碼。在zui基本的連接基礎(chǔ)上只需增加數(shù)據(jù)輸出口,各個(gè)數(shù)據(jù)通道在相同時(shí)鐘的驅(qū)動(dòng)下同時(shí)向外部裝置傳送數(shù)據(jù),而且傳送速度不變。若PLC同時(shí)驅(qū)動(dòng)多臺(tái)外部裝置,也只要增加數(shù)據(jù)輸出口,將數(shù)據(jù)分別送到對(duì)應(yīng)顯示儀表上,而且各臺(tái)儀表的RCK和SCK分別并聯(lián)起來(lái),共用時(shí)鐘,如圖5所示。

　　在這種傳送方式,須在PLC程序中編制一個(gè)3S/OUT驅(qū)動(dòng)程序,各個(gè)要被傳送的字?jǐn)?shù)據(jù)由MOV指令來(lái)捕捉,并傳送到各個(gè)對(duì)應(yīng)的字串行移位通道上,在串行時(shí)鐘SCK的作用下數(shù)據(jù)從輸出口逐步移位出去,被傳送的數(shù)據(jù)高位在前、低位在后,由送的數(shù)據(jù)的值裝載到移位通道上,以便進(jìn)行新的一幀傳送。

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22A-A1P4N103 PowerFlex 4- 0.2 kW (0.25 HP) AC Drive

140CPU65260C Quantum Unity Quantum 65260 CPU，帶涂敷涂層

281E-F12Z-NB-R-3FR ArmorStart Direct Online RVSG Starter

C200H-AD003 模入單元,8路12位 A/D 1～5V 0～10V -10～+10V 4～20 mA 可選

1492-RCDA2A25 Residual Current Device 25 A

存儲(chǔ)卡 6ES7952-1AS00-0AA0 RAM/16M

變送器 3RS11201DW30

1497-F-BASX-3-N Control Circuit Transber

1606-XL960E-3 Power Supply XL 960 W Power Supply

1762-MM1 MicroLogix 1200 Memory Module

188-K3D020 Miniature Circuit Breaker 2 A

194L-HC4A-451 Actuator Handle For Load Switch

2090-CPBM7DF-06AA12 MP-Series 12m Power and Brake Cable

2090-XXNPMF-10S20 Kinetix Drives 20m Standard Cable

BC647TPD000 CIMPLICITY HMI ProServer No Limit Development and Runtime System with Proficy GlobalCare

GC647PRTHE005 GlobalCare Complete - Proficy Portal Historian Edition Client Pack 5 Users Ver 3.0

IC200MDL740 Output 12/24VDC POS LOGIC 0.5 amp per point(1 group of 16) 16 points

IC646PCN100 OpenProcess Operator Console

IC647MRA075 View Runtime 75 I/O with USB Hardware key

IC677CBLPWB0013 VersaMax IP Modular IP67 Voltage supply cable for local bus; A-coded, 5 b, unshielded 13.5 cm.

IC697PWR731RR Power Supply, 125 Vdc, 60 Watts, w/Power Supply Adaptor

IC800SSI216P2RR 16A, 230V, Profibus S2K Servo Controller for S-Series Motors

SLC/1746 System 1747-L40F 40 I/O FIXED HARDWARE STYLE

Industrial Computers 6189-RUL50 VERSAVIEW CE FIRMWARE UPGRADE LICENSE

Application-specific products 9358-PB10ENE RSBIZWARE BATCH FOR PROCESSLOGIX 10 UNITS

Operator Interface 2711-B5A8 PV550 MONO KEY&TOUCH, DH+ & RS232 PRINT

Support 9303-3CS0E80R SUPP REINSTATEMENT CNTRCT FOR 9303-3CS0E80

Support 9391-RSSS 9391-RSS SOFTWARE SUPPORT CONTRACT RENEWAL

ControlNet Products 2711-B5A15L1 PV550 MONO KEY&TOUCH, CNET & RS232 PRINT

RSI Software Products 9301-2SE2500JPU5 RSVIEW32 WORKS 5K-100K UPGRADE IN-SUPT (JP)

RSI Software Products 9358-BBKEY60U3R UPGRADE: OUT-SUPT: RSBW BACK-UP KEY 30 TO 60

Motion Control MPL-A4530K-SK22AA MOTOR,SERVO,8.36 NM,4000RPM,SINGL,230V,8.2KG

Motion Control 2090-XXNFMP-S05 CABLE,NON-FLEX,MOTOR FEEDBACK,MP/1326AB,5M

CBL-H1IC-15 Serial Cable, S2K, IMC & Target ARS RS-232 Communication, 15 Ft.

IC641PBE643 Alarm Master, 3.5" & 5.25" Format

IC800SLR002 Ext. Regen Resistor, 100 Ohm 225 W for 30-750W 230VAC SL Amplifiers

OIP-DSP1-C Operator Interface Panel

20B-PUB-IN1-EN PF700,F0-6 INSTALLATION PUB KIT,ENGLISH

20DD3P4A0EYNANBNE PowerFlex 700S AC Drive 20D

20SD600NEN PowerFlex 600 A SCR Bus Supply

2711P-B6M20D8 PanelView Plus 6 Graphic Terminal

280-PWRM35B-M25 ArmorConnect 3-PH Power Media trnk cable

CPM1A-MAD01 模擬量模塊2入/1出?輸入:0～10V,1～5V,4～20毫安

1492-MR5X8H1-20 Connection Products

1494V-RB2 Connecting Rod

軟啟動(dòng)器 3RW44666BC35

運(yùn)行版軟件 6AV2104-4HH04-0AE0 SIMATIC WinCC Runtime Advanced V14 Upgrade ： WinCC flexible 2008 Runtime 4096 PowerTags -> WinCC Runtime Advanced 4096 PowerTags V14

1585J-M4TBJM-20 RJ45 Ethernet Media

1756-OB32K ControlLogix 32 Point Digital Output

188-K1C005-N Miniature Circuit Breaker 0.5 A

194E-G3665 Abs Thermoplstc Encl 175 X 230 X 120 mm

2090-CFBM7DF-CDAF50 MP-Series 50 m Length Feedback Cable

2090-UXBB-DM15 Ultra Series Breakout Board Kit

BC646OEM0300 OEM Edge - Machine Edition Kit (Approval Required)

GC647DMC020 GC DataMart 20 Reporting Clients

IC200ALG240LT ANALOG INPUT 16 BIT VOLTAGE/CURRENT ISOLATED 8 CH (LT)

IC646IFCLNTCRO005C iFIX iClient Read Only 5 PK Keyless (M1Component Part)

IC647IFPLSR00900C iFIX Plus SCADA 900 I/O Server (M1Component Part)

IC660MLD025 Label for IC660BBD025 (Qty 100)

IC697BEM721 I/O Link Interface Module for the Series 90-70

IC800AIHV040 Alpha SVM1-40HVi Alpha HVi-series 40 amp amplifier kit

ControlLogix/1756 System

Industrial Computers

Process Control 1757-UPGSR50 UPGRADE 50PT RED SERVER

Operator Interface 2711P-B15C4D1 PV PLUS 1500, KEY/TOUCH, ENET, DC PS, STD MEM

Support 9240-DNEXPS SUPT RENEWAL CONTRACT FOR 9240DNEXP

Support 6310-DER 6310-DE SOFTWARE SUPPORT REINSTATEMENT

Support F1794-ACN15SERB FIRMWARE UPGRADE FOR 1794-ACN15 I/O MODULE

RSI Software Products 9301-2SE2350U1R UPGRADE: OUT-SUPT: RSVIEW32 WORKS 150 TO 5000

RSI Software Products 9351-AIX INTERCHANGE FOR AIX

RSI Software Products 9399-WCSUG WINTELLIGENT VISION USER'S GUIDE

Motion Control 8720MC-LR10-062B 10%,62AMP,460VAC LINE REACTOR

BC646MRD075 Logic PC Runtime (HRT) 75 I/O

IC300RCS082 8 DC Inputs (12/24vdc), 8 Positive Logic DC Outputs (5/12/24vdc, 0.5A with ESCP), 4 Analog Inputs (0-5vdc, +/-5vdc, 0-10vdc, +/-10vdc, 12 bit). 2 Analog Outputs (+/-10vdc). Built-in network interface ofr CsCAN or DeviceNet salve

IC754VBI12CTD 12" Color-TFT QuickPanel View Intermediate, Touch, 24VDC, Blank Label

MTR-3T55-H-R-B-M-0 MTR series metric servo motor with resolver and brake

20AC8P7C3AYNANC0 PowerFlex 70 AC Drive 8.7 A at 4 kW 20A

20DC030A0NYNACASE PowerFlex 700S AC Drive 20D

20G1ANC170JN0NNNNN PowerFlex 755 AC Packaged Drive

25B-E1P7N104 PowerFlex 525 0.75kW (1Hp) AC Drive

280-BRCAP-M25 Cap, Sealing for M25 Source Brake