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我國工業(yè)機器人與金屬成形機床集成應(yīng)用的現(xiàn)狀與問題

工業(yè)機器人與金屬成形機床在制造原理和結(jié)構(gòu)等諸方面均較為相似，如伺服電機驅(qū)動、數(shù)控系統(tǒng)控制，以及可實現(xiàn)精確位置移動的自動裝置等。因此，金屬成形機床制造商在工業(yè)機器人的曬制上優(yōu)勢較為明顯。而這些優(yōu)勢帶來的巨大商機，早已被國內(nèi)諸多目光敏銳機床制造企業(yè)所察覺。所以，早于多年前，便已有部分機床及企業(yè)介人對工業(yè)機器人
的制造與研發(fā)。發(fā)展至當前，我國開展工業(yè)機器人研制的金屬成形機床企業(yè)，主要為數(shù)控系統(tǒng)廠和主機廠兩類。其中，后者的產(chǎn)品門類較為齊全，主要優(yōu)勢集中于成套項目承接。

然而現(xiàn)階段，雖然我國工業(yè)機器人與金屬成形機床的集成應(yīng)用正日趨廣泛。但從行業(yè)的整體發(fā)展程度來看，二者集成應(yīng)用在數(shù)量與規(guī)模上，均處于初級起步階段，與發(fā)達國家仍有較大差距。主要表現(xiàn)為以下幾方面 ：第一，工業(yè)機器人與金屬成形機床集成應(yīng)用所處水平較低，諸多先進技術(shù)仍未充分應(yīng)用。并且，應(yīng)用形式僅是簡單地將金屬成形機床和工業(yè)機器人相組合，但各自使用分離的控制系統(tǒng)。第二，行業(yè)內(nèi)部缺乏可借鑒與參考的技術(shù)標準規(guī)范或理論基礎(chǔ)，制造商與用戶均缺乏充足的知識與經(jīng)驗。第三，工業(yè)機器人領(lǐng)域?qū)儆谛屡d行業(yè)，相關(guān)應(yīng)用型專業(yè)人才十分匱乏，導(dǎo)致諸多項目受阻?？傮w而言，在工業(yè)機器人與金屬成形機床集成應(yīng)用中，許多理論與實踐問題均未得到充分認識、論證與解決。
因此，要充分發(fā)揮工業(yè)機器人與金屬成形機床的集成應(yīng)用優(yōu)勢，還需各餐祝主體的不懈努力。

4 、工業(yè)機器人與金屬形成機床集成應(yīng)用的發(fā)展路徑

根據(jù)上文所述，當前我國工業(yè)機器人與金屬成形機床集成應(yīng)用中仍存在諸多問題。因此，需從以下幾方面對二者的集成應(yīng)用進行探討，充分發(fā)揮二者的合力優(yōu)勢，推進汽車制造企業(yè)發(fā)展進程。

其一，汽車機床企業(yè)在研制工業(yè)機器人的過程中，應(yīng)充分發(fā)揮產(chǎn)業(yè)自身固有優(yōu)勢，樹立更高的發(fā)展目標。制造商應(yīng)立足于自身實際發(fā)展需要，完善工業(yè)機器人與金屬成形機床集成應(yīng)用的基礎(chǔ)理論研究，提升工作工藝與轉(zhuǎn)配。同時，需不斷創(chuàng)新，突破減速器與伺服電機等基礎(chǔ)零部件的傳統(tǒng)束縛，大幅提高國產(chǎn)汽車制造工藝的質(zhì)量與整體水平。
其二，在金屬成形機床的制造過程中，需加入充足的自動化功能，促進其與工業(yè)機器人工作的協(xié)調(diào)開展。在此過程中，汽車制造商需加強對刀具中先進技術(shù)的應(yīng)用研究，包括強刀具磨損與補償?shù)谰叩淖詣訖z測與更換等，有效保證汽車機床加工各單元工作的持續(xù)穩(wěn)定開展。

其三，汽車加工制造商需對共同協(xié)調(diào)工作的雙方進行聯(lián)動設(shè)計，并對工業(yè)機器人與金屬成形機床做出適合雙方的相應(yīng)調(diào)整，形成二者度集中的協(xié)調(diào)有機統(tǒng)一體。此設(shè)計與調(diào)整不單是改變機床機械的結(jié)構(gòu)，還應(yīng)包括調(diào)整設(shè)備傳感器與整合控制系統(tǒng)等，實現(xiàn)工業(yè)機器人與金屬成型機床的空間集成。

其四，在促進工業(yè)機器人與金屬成形機床的集成應(yīng)用過程中，應(yīng)制定較為完善的技術(shù)規(guī)范與流程，有效滿足二者對機械結(jié)構(gòu)設(shè)計與控制系統(tǒng)等的特殊要求。因此，汽車制造企
業(yè)間應(yīng)建立完備的組織聯(lián)絡(luò)機制，并在機制中建立必要的技術(shù)標準與規(guī)范，加強各環(huán)節(jié)的交流、溝通與協(xié)作，充分實現(xiàn)優(yōu)勢互補、資源共享與發(fā)展合力，推進我國機床工具行業(yè)轉(zhuǎn)
型升級 [5]。

其五，為加快工業(yè)機器人與金屬成形機床集成應(yīng)用的普及，應(yīng)加大對專業(yè)領(lǐng)域人才的培養(yǎng)力度。一方面，需加大工業(yè)機器人研制與開發(fā)相關(guān)專業(yè)人才的培養(yǎng)力度，促進工業(yè)智能機器人的應(yīng)用與普及。另一方面，在汽車金屬成形機床制造領(lǐng)域，應(yīng)加強對工業(yè)機器人應(yīng)用人才的培養(yǎng)，并不斷深化關(guān)人才的專業(yè)知識與技能水平。

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IC697VAL134 Analog Input, +/-5VDC, +/-10VDC, 0 to 10 VDC, 32 channel single ended or 16 channel differential. Module has removable terminal block, no cable required

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3414 Greyline OS, 2 Line, (20) 9MM Chars, VFD, Quick Connect, NEMA 4

HMI-AGO-204 ANTI-GLARE OVERLAY 6"

IC693ACC341 Redundant Power Supply Base with 0.5 meter cable to connect to Power Supply Adapter module. Supports any Series 90-30 power supply.

QPKSTDN0000 6" Color STN, TCP Label, No Ethernet, CF, 24Vdc,UL,cUL,CE,UL1604

TGT-DI0L-32-0 Target series digital I/O module with 16 bs/outputs

20BC5P0A0AYNANC1 PowerFlex 700 AC Drive 5 A at 2.2 kW 20B

20F1ANE192AN0NNNNN PowerFlex 753 AC Packaged Drive

22B-D2P3F104 PowerFlex 40 0.75 kW (1 Hp) AC Drive

Quantum Analog Input Module 模擬量輸入模板

284E-FVD4P0Z-10-RR-3-DB-SB-EMI EtherNet Variable Frequency Drive

E2E-X1C1 1mm,電感式,三線,常開5-100mA NPN電源:10-30VDC圓M5

1492-SPM1C020 MCB Supplementary Protector 2 A

通用型變頻器 6SE6 420-2UC23-0CA1 "3.0 KW，185 x 245 x 195"

電機啟動器 3VU13400MP00

1497D-A17-M22-0-N 1En Purpose Transber

1608N-012A240V2S 12 A Mini DySC Sag Corrector

1769-OF8V CompactLogix 8 Pt A/O Voltage Module

190S-BND2-CB63C 4.0-6.3 A Compact Comb Starter W/Ckt-Bkr

194R-NE630-1753 Disconnect Non-Fused IEC 3 Poles 630A

2090-CPBM7DF-16AF02 MP-Series 2 m Length Pwr and Brake Cable

2090-XXTFMP-S60 MP-Series 60 m Length Feedback Cable

CFDA-0WPB-0400-AZ Fdbk Cbl, Bis Mtr & Dual Amp, Strgt, 40M

GF-3900R Connecting FlashCable to Ohaus Galaxy 1200 (Series C & G).

IC200UDR010 28 point PLC,(16) 24VDC In, (11) Relay Out, (1) 24VDC Out, 24VDC Power Supply. Battery (IC200ACC403) is required for data retention. Batter y not included.

IC646TRT700 700 I/O Point Runtime System

IC647PATFS00 Proficy PAT - Driver For Foss Near Infrared Systems Near-Ir Spectrometers

IC693APU302 2-axis APM motion controller module

IC752GEN100RR PC/104 Genius Card

IMC-105D-1-DRR Stepping Motor Controller, DeviceNet, 5 Amp

SLC/1746 System 1746-P4 POWER SUPPLY - RACK MOUNT

Industrial Computers 6189V-MCLPS MOUNTING CLIPS