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媲美一線歐美品牌刀具性能 澳克泰重磅推出全新面銑刀產(chǎn)品
伴隨著汽車保有量的持續(xù)增長和環(huán)境問題的日益突出，世界各國在發(fā)展汽車工業(yè)的同時，亦形成了降低燃油消耗、減少溫室氣體排放的共識。各大汽車制造廠商們也是紛紛響應(yīng)，積極開發(fā)研究“節(jié)能減排”技術(shù)，在這其中，渦輪增壓技術(shù)被普遍認(rèn)為是更經(jīng)濟有效的技術(shù)。如今，渦輪增壓技術(shù)已是柴油發(fā)動機必備之術(shù)，汽油發(fā)動機也正在逐步轉(zhuǎn)換，以滿足功率以及環(huán)保方面的要求。據(jù)相關(guān)數(shù)據(jù)表明，2009至2016年，全球車用渦輪增壓器銷量從1,700萬臺增長至3,800萬臺，年均復(fù)合增長率達12.18%，到2021年這一數(shù)字預(yù)計將增長到5,200萬臺。

巨大的市場空間也帶來了對工件質(zhì)量、加工技術(shù)的嚴(yán)格要求以及因激烈市場競爭而帶來的提效降本的巨大壓力。在加工中，渦輪增壓器零部件，尤其是殼體，是影響其品質(zhì)和加工成本的重要因素。渦輪增壓器的渦輪殼必須能在850攝氏度至1,300攝氏度以上（華氏1,562至2,372度）的溫度范圍內(nèi)正常工作。在這種極端高溫下運行，必須選用耐高溫合金材料，如1.4826，1.4837,1.4848和1.4849等典型的耐熱合金材料。耐高溫合金材料雖然極大地提升了渦輪增壓器的性能和品質(zhì)，但其硬度高、韌性好、難切削的特性卻也給刀具產(chǎn)品帶來了嚴(yán)峻的挑戰(zhàn)，再加上渦輪殼本身的零件外形極其不規(guī)則，剛性和裝夾穩(wěn)定性差，導(dǎo)致刀具壽命非常低。如何選擇優(yōu)質(zhì)的刀具產(chǎn)品，降低加工成本，保障加工質(zhì)量的穩(wěn)定性，成了各家渦輪增壓器制造商及汽車企業(yè)關(guān)注的重點。

年輕而又奮進的澳克泰，及時捕捉市場信息及客戶需求，依托自身作為章源鎢業(yè)子公司，擁有從采選、冶煉、制粉到硬質(zhì)合金工具的完整產(chǎn)業(yè)鏈的優(yōu)勢實力，針對當(dāng)前渦輪增壓器殼體材料加工難點對刀具產(chǎn)品的要求，澳克泰采用超強韌性的基體提升刀片的強度，并創(chuàng)新研究開發(fā)了納米微晶涂層技術(shù)（AlTiSiN）解決耐高溫的問題，重磅推出了雙面負(fù)型七邊型面銑刀——AFM45-XN07/XN09系列產(chǎn)品。在渦輪增壓器領(lǐng)域加工高溫耐熱合金材料的粗銑工序上，經(jīng)現(xiàn)場測試，XN07/XN09面銑刀已經(jīng)達到了與歐美一線品牌同樣的加工效果及相同的使用壽命，并以大大優(yōu)于國外高端品牌刀具的性價比，贏得了客戶的廣泛好評及市場的熱切關(guān)注。

“渦輪增壓器殼體的加工是十分復(fù)雜且精密的，對于刀具的要求非常高，很多客戶一開始都偏向于國外品牌的刀具產(chǎn)品。但面對激烈的市場競爭和提效降本的巨大壓力，居高不下的刀具成本使他們非常困擾，在抱著試一試的心態(tài)與我們展開了合作后，對XN07/XN09面銑刀高效的銑削能力、優(yōu)質(zhì)的切削質(zhì)量、穩(wěn)定的加工實力都感到格外驚喜，尤其是對它極佳的性價比優(yōu)勢十分滿意。很多客戶更是邀請我們參與到整體加工工序的優(yōu)化及加工解決方案的制定中，進一步幫助他們提效降本，收獲更高的加工效益。”澳克泰銑削產(chǎn)品經(jīng)理邢勝華介紹說，“還有客戶在驚訝于我們新產(chǎn)品在粗銑工序上強大的加工效果之余，迫不及待地希望我們能幫助他們對精銑刀盤也進行優(yōu)化降本。為此我們的研發(fā)部門又創(chuàng)新開發(fā)了3種精銑刀盤，分別應(yīng)用于各種工況，以滿足客戶不同的需求。目前，對于渦輪增壓器殼體的加工，澳克泰已經(jīng)能夠提供從粗銑到精銑，覆蓋多種材料，應(yīng)對不同工況的完整解決方案?！?br /> 創(chuàng)新設(shè)計，極佳經(jīng)濟性

AFM45-XN07/XN09面銑刀的刀盤采用45°主偏角設(shè)計，最佳受力平衡，使其具備了完美高效的平面銑削能力，粗、精銑加工均能輕松勝任。在精銑加工中，XN07/09兩種系列尺寸的刀片還都提供了修光刃的選擇，結(jié)合使用能夠獲得極好的表面加工質(zhì)量。
除了高效的切削能力、優(yōu)質(zhì)的表面質(zhì)量、國產(chǎn)品牌的價格優(yōu)勢，XN07/XN09面銑刀還以極具創(chuàng)新的設(shè)計將澳克泰高性價比、高通用性的競爭實力發(fā)揮的淋漓盡致。雙面負(fù)型七邊形設(shè)計的刀片，可使用的有效切削刃數(shù)量達到14個，每個刃口的經(jīng)濟性都可謂具有無可匹敵的競爭力。預(yù)硬的刀體材料及表面鍍鎳工藝不僅體現(xiàn)了美觀，還可保護刀體避免生銹，不會輕易被切屑損傷，再加上刀體帶冷卻孔的設(shè)計，最大程度的延長了刀體壽命，進一步提升了刀具產(chǎn)品的經(jīng)濟性。另外，XN07/XN09面銑刀提供了6種刀片牌號（AP301U, AP351U, AP401U，AP351K，AC301P, AC301K）和3款刀片槽型（-MM3,-MM4，-MR6）的豐富組合選擇，可以滿足幾乎所有工況和切削需求的加工任務(wù)，有效降低加工成本，實現(xiàn)最佳刀具性價比。
 

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2090-CPWM7DF-12AA07 MP-Series 7m Power Cable

2098-DSD-HV150 Ultra 3000 Servo Drive

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HE693RTD601 RTD Input, 6 channel, 3-wire, 0.125C res., -100 to +260C range (Pt-1 00)

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IC660MLD023 Label for IC660BBD023 (Qty 100)

IC693MDL230RR 120 Vac Isolated Input (8 Points)

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MSI-MGMT-43 Production Mang Clients-43

PLC-5/1771 System 1785-L30B PLC-5/30 CONTROLLER, 32K WORD SRAM

Distributed I/O 1738-SSIM23 SSI ABSOLUTE ENCODER INTERFACE

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IC670CHS004 TC Cold Junction Compensation Base

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ST-7118 STXi Potential Distribution module module, 24VDC, 8 points, 10A

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GFK-0828 Series 90-30 Diagnostic System User's Manual

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IC697MDL250RR 120 Vac Input (32 Points)

IC800SLCBZ050 Brake cable for any 30 Watt to 750 Watt S-series servo motor with brake. 5 meters

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Support 9358-BIZDME2R SUPT REINSTATEMENT CONTRACT FOR 9358BIZDME2

Support F1771-ASBSERE FIRMWARE UPGRADE FOR 1771-ASB I/O MODULE

RSI Software Products 9324-RL53U7ENR RSLOGIX 5 STD TO PRO UPGRADE, EXP SUP >90D

RSI Software Products 9301-2SE350FRU2R RSVIEW32 RUNTIME 1500-100K UPGRADE OUT-SUPT (FR)

RSI Software Products 9358-HSTS2400U1R UPGRADE: OUT-SUPT: HISTORIAN 150 TO 32K TAG

Motion Control 8720SM-007S1CAS3 SPARE PART ONLY - GMS ITEM

78004660 Target Digital I/O Expansion Card, 16 bs/16 outputs

IC200MDD848 MIXED OUTPUT 120VAC 0.5A PER PT ISOLATED 8PT / INPUT 120VAC GRP 8PT

IC697ACC900 Fiber Optic Cable for Reflective Memory module (IC697VRM015). Five feet long

MTR-1235-0-D-E-0RR Stepping Motor Nema23 Double Shaft

Z44A730465-001 Motor half key for B2/4000is or B2/4000HVis motor

20BD077A3AYNACD0 PowerFlex 700 AC Drive 77 A 60 Hp 20B

20G11NC060AA0NNNNN PowerFlex 755 AC Packaged Drive

22F-D018N104 PowerFlex 4M- 7.5 kW (10 HP) AC Drive

990NAD21910 Quantum MBUS+ DROP CABLE 8' RT-HD DEC

294D-FD2P5Z-G1-3 Variable Frequency Drive

S8JC-03512 NEW 220VAC，容量： 35W輸出 12V ?2.9A

1492-SPM3B030 MCB Supplementary Protector 3 A

軟啟動器 3RW40241BB04

電機啟動器 3VU16402CP00

150-F43NBR SMC Flex Smart Motor Controller

1734-ADN POINT I/O DeviceNet Network Adaptor

1783-BMS06SGA Stratix 5700 6 Port Managed Switch

193-EF2BZJ Solid State 160-400 A Overload Relay

20-750-BUS5-F10 PF755 FR10,IP00,DC IN,INPUT TERMINATION

2090-CPWM7DF-10AF02 MP-Series 2 m Length Power Cable

2097-V33PR6-LM Kinetix 350 3.0kW Servo Drive

ET-GT-5ES-5ST 3 RJ45 Ports, 2 Singlemode Fiber Port Ethernet Switch

GFK-2058 VMIC - Analog Output User's Manual - IC697VAL301

IC220MDL721 OUTPUT, 24VDC POSITIVE LOGIC 2.0A, 2PT (REQUIRES 1 IC220TBK082)

IC647DMC020 DataMart 20 Reporting Clients

IC647RAMM RAM:Reliance Electric Auto-Max

IC693MDL310RR 120 Vac Output, 05 Amp (12 Points)

IC756CDV001K-97 DV Development - Compaq True64 Op Sys Addt'l User, Korean, Version 9.7

MSI-PROD-2 Product Management Clients 2 Pack

PLC-5/1771 System 1771-DBMEM2 1771-DB/B EEPROM MEMORY MODULE - 32 K BYTES

Distributed I/O 1790-0V16X LDX I/O, 24 VDC, 16 SINK OUT EXPANSION, D-SHELL

Communications 1788-CNC CNET LOGIX DAUGHTERCARD - COAX MEDIA

Operator Interface 2711E-NKSW2 REPLACEMENT RUN/PROGRAM SWITCH

Support 9304-WVR300R SUPT REINSTATEMENT CONTRACT FOR 9304WVR300

Support 9324-RLD300DES SUPT RENEWAL CONTRACT FOR 9324RLD300DE

DeviceNet Products 2711-K10G10 PV1000 GRAYSCALE KEY, DNET & RS232 PRINT

RSI Software Products 9301-2SE3400DEU5 RSVIEW32 RUNTIME 5K-32K UPGRADE IN-SUPT (DE)

RSI Software Products 9371-EIEC3 RSWIRE IEC LIBRARY

Motion Control MPF-A430P-MJ22BA MOTOR,SERVO,FDGRADE,6.55NM,5000RPM,MULTI

2024-LV Greyline OS, 2 Line, (20) 5MM Chars, LCD, Quick Connect, 10-30 VDC. NEMA 4

HE693THM665 6 channel thermocouple b module for Series 90-30 with 0.1癈 resolution, bus/channel isolation and 50Hz filtering.

IC670MDL930 Relay 2A 8 Pt. 6 Form A/2 Form C Isolated

QPJ-DVN-202 MODULE DEVICE NET SLAVE

STXPBS132 STXi Profibus with 24VDC source (Negative Logic) b, 32 points, expandable to 8 additional modules.

20BC3P5A0AYNACC0 PowerFlex 700 AC Drive 20B

20F1AND125AN0NNNNN PowerFlex 753 AC Packaged Drive

22B-B8P0H204 PowerFlex 40 1.5 kW (2 Hp) AC Drive

140DDO35310 Quantum 開關(guān)量DC輸出,32點,24VDC,4組隔離,0.5A/點,

284E-FVD1P4Z-10-RR-3 EtherNet Variable Frequency Drive

E32-TC200 光纖檢測距離290mm對射型

1492-SPM1B150 MCB Supplementary Protector 15 A

直流電源 6EP1332-2BA00 120/230VAC 輸入，24VDC/3.8A 輸出

6ES72881ST400AA0