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該體系采用PLC作為操控中心，完成PID閉環(huán)運(yùn)算、多泵上下行切換、顯示、故障確診等功用，由變頻器調(diào)速方法主動(dòng)調(diào)理水泵電機(jī)轉(zhuǎn)速，達(dá)到恒壓供水的意圖。

　　一、前語(yǔ)

　　跟著操控技術(shù)的發(fā)展與完善，變頻器及PLC在各個(gè)行業(yè)的使用愈來(lái)愈廣，PLC與變頻器的可靠性與靈活性得到了用戶的認(rèn)可。一起傳統(tǒng)的水塔供水方法暴露了許多缺點(diǎn)：水的二次污染，用水高低峰的不平衡，管道閥門易損壞，維修保養(yǎng)費(fèi)用過(guò)高等等。在此條件下各種恒壓供水方法應(yīng)運(yùn)而生，其間由變頻器、PLC操控的方法尤為遍及，這種方法的特色：體系穩(wěn)定，功用強(qiáng)大，變頻器用于供水更加節(jié)能，所以廣泛使用在多層住宅小區(qū)生活消防供水體系中，現(xiàn)在許多場(chǎng)合也有使用，比方中央空調(diào)體系、供水加壓站、集中供熱等，這種方法經(jīng)受了時(shí)刻的考驗(yàn)，已有許多的使用實(shí)例。本文介紹的體系在寶雞某電廠家屬區(qū)已從98年運(yùn)轉(zhuǎn)至今，體系穩(wěn)定，性能可靠，得到了用戶的必定和好評(píng)。

　　二、體系組成：

　　1、體系概述：

　　該體系由四臺(tái)大泵(22KW)與一臺(tái)小泵(5.5KW)組成;PLC部分由西門子可編程操控器S7-200系列的CPU226，文本顯示器TD200組成;變頻器采用三菱FR-A540系列，功率22KW。

　　用戶所需的生活用水壓力、消防用水壓力、運(yùn)轉(zhuǎn)方法等參數(shù)在TD200文本顯示器上設(shè)定，壓力傳感器把用戶管網(wǎng)壓力轉(zhuǎn)換為0-10V標(biāo)準(zhǔn)信號(hào)送進(jìn)PLC模擬量模塊EM235，PLC經(jīng)過(guò)采樣程序及PID閉環(huán)程序與用戶設(shè)定壓力構(gòu)成閉環(huán)，運(yùn)算后轉(zhuǎn)換為PLC模擬量輸出信號(hào)送給變頻器，調(diào)理水泵電機(jī)轉(zhuǎn)速，達(dá)到恒壓供水的意圖。

　　該體系有各個(gè)泵的運(yùn)轉(zhuǎn)時(shí)刻累計(jì)功用，經(jīng)過(guò)PLC的數(shù)據(jù)區(qū)保持可以斷電回憶。每次起動(dòng)時(shí)先起動(dòng)1#小泵，當(dāng)用水量超越一臺(tái)泵的供水能力時(shí)，PLC經(jīng)過(guò)程序完成泵的延時(shí)上行切換，切換原則為當(dāng)前未運(yùn)轉(zhuǎn)的大泵累計(jì)運(yùn)轉(zhuǎn)時(shí)刻最少的先投入;當(dāng)壓力超越時(shí)，PLC經(jīng)過(guò)程序完成泵的延時(shí)下行切換，切換原則為當(dāng)前正在運(yùn)轉(zhuǎn)的大泵運(yùn)轉(zhuǎn)時(shí)刻最多的先撤出。直到滿足設(shè)定壓力為止。尋求的最終目標(biāo)為壓力恒定。

　　當(dāng)供水負(fù)載變化時(shí)，變頻器的輸出電壓與頻率變化主動(dòng)調(diào)理泵的電機(jī)轉(zhuǎn)速，完成恒壓供水。

　　體系還可經(jīng)過(guò)PLC的實(shí)時(shí)時(shí)鐘主動(dòng)守時(shí)供水，用戶在TD200上設(shè)定每天最多6段(段數(shù)也可設(shè)定)守時(shí)供水，比方早上6：00到8：30，中午11：20到1：30等。

　　體系可動(dòng)態(tài)顯示各種參數(shù)，如設(shè)定壓力，運(yùn)轉(zhuǎn)壓力，水位高度，運(yùn)轉(zhuǎn)方法，實(shí)時(shí)時(shí)刻，日歷，各個(gè)泵的運(yùn)轉(zhuǎn)時(shí)刻累計(jì)(準(zhǔn)確到秒)，運(yùn)轉(zhuǎn)狀況，故障信息等等。為了不使體系中TD200畫面顯得呆板，在PLC程序中操控TD200中的畫面守時(shí)切換，動(dòng)態(tài)顯示;

　　體系還有故障自確診功用，各泵發(fā)作過(guò)載、缺相、短路、傳感器斷線、傳感器短路、水位下限、水壓超高、水壓超低、變頻器故障等，都會(huì)有聲光報(bào)警，TD200上一起顯示故障類型，告訴設(shè)備維修人員處理，并可回憶故障發(fā)作時(shí)刻及班次，以便追查原因及相關(guān)責(zé)任。

　　2、作業(yè)原理：主動(dòng)手動(dòng)方法

　　(1)手動(dòng)運(yùn)轉(zhuǎn)時(shí)，可按下按鈕起動(dòng)中止水泵在工頻狀況下運(yùn)轉(zhuǎn)，徹底脫離開PLC及變頻器的操控，該功用首要用在檢修及主動(dòng)體系出現(xiàn)故障時(shí)的應(yīng)急供水方法中。

　　(2)主動(dòng)運(yùn)轉(zhuǎn)時(shí)，悉數(shù)泵的運(yùn)轉(zhuǎn)依程序主動(dòng)作業(yè)。

　　上行過(guò)程：當(dāng)在主動(dòng)運(yùn)轉(zhuǎn)方法時(shí)，按下TD200上的起動(dòng)軟健，體系先起動(dòng)1#小泵，PLC程序操控模擬量模塊EM235給定變頻器一固定頻率輸出，此時(shí)若用 PID運(yùn)算輸出直接操控變頻器則(設(shè)定壓力大，運(yùn)轉(zhuǎn)壓力為零，所以運(yùn)算輸出最大)變頻器依設(shè)定的上升時(shí)刻運(yùn)轉(zhuǎn)，升速太快，體系沖擊很大。等泵運(yùn)轉(zhuǎn)一會(huì)兒，管網(wǎng)壓力堆集后，再用PID運(yùn)算輸出操控變頻器。具體時(shí)刻和頻率與管網(wǎng)體系有關(guān)，在現(xiàn)場(chǎng)調(diào)試時(shí)這兩個(gè)參數(shù)在TD200上設(shè)定調(diào)整。管網(wǎng)越大，時(shí)刻越長(zhǎng)。

　　當(dāng) 1#小泵達(dá)到50HZ后，體系壓力仍偏低，則延時(shí)一段時(shí)刻后，體系靠PLC程序把1#泵切換到工頻運(yùn)轉(zhuǎn)，一起由PLC輸出一個(gè)開關(guān)量給變頻器的MRS端子，變頻器瞬間制止輸出，此時(shí)PLC把運(yùn)轉(zhuǎn)時(shí)刻最少的泵變頻接觸器接通后，撤掉制止輸出，相應(yīng)的泵變頻起動(dòng)運(yùn)轉(zhuǎn);延時(shí)切斷1#小泵，體系中相應(yīng)的一臺(tái)大泵變頻運(yùn)轉(zhuǎn)，壓力主動(dòng)調(diào)理，若體系壓力平衡，則頻率穩(wěn)定在一個(gè)相對(duì)的規(guī)模，若頻率達(dá)到50HZ后壓力依然偏低，則再投入一臺(tái)大泵，比較剩下的泵的累計(jì)運(yùn)轉(zhuǎn)時(shí)刻，時(shí)刻少的先行投入，以此類推。注意，上行中，只要有一臺(tái)大泵運(yùn)轉(zhuǎn)，則1#小泵要斷開，大泵與小泵一起運(yùn)轉(zhuǎn)時(shí)，小泵的功率很低。

　　下行過(guò)程：當(dāng)體系壓力偏高，變頻器運(yùn)轉(zhuǎn)在18HZ左右(18HZ以下泵的功率很低，經(jīng)驗(yàn)值)時(shí)，PLC程序判斷運(yùn)轉(zhuǎn)在工頻狀況的泵累計(jì)運(yùn)轉(zhuǎn)時(shí)刻(若只有一臺(tái)泵不作判斷)，運(yùn)轉(zhuǎn)時(shí)刻最多的泵延時(shí)先行撤出，在撤出的瞬間，PLC操控變頻器運(yùn)轉(zhuǎn)頻率在50HZ，要不體系沖擊過(guò)大，簡(jiǎn)單有水垂現(xiàn)象，延時(shí)一會(huì)兒后，再把 PID運(yùn)算輸出投入即可;以此類推。注意：下行過(guò)程中，到最后一臺(tái)大泵運(yùn)轉(zhuǎn)時(shí)，頻率在18HZ左右，體系壓力依然偏高時(shí)，則把1#小泵切換到變頻運(yùn)轉(zhuǎn)。這種情況在夜間或許發(fā)作，當(dāng)供水管網(wǎng)很大時(shí)，也許沒(méi)有這個(gè)或許性。

　　三、注意事項(xiàng)：

　　1、該體系中有泵的工頻變頻上行切換，為了體系的快速響應(yīng)，切換時(shí)刻最好越短越好，切換時(shí)時(shí)刻差很小，所以各個(gè)泵的變頻接觸器與工頻接觸器最好用可逆接觸器，電氣線路與PLC程序中也要有互鎖功用。避免發(fā)作意外短路事端。對(duì)體系或變頻器形成危害。

　　2、變頻器上行下行切換時(shí)刻設(shè)定，假如設(shè)定值過(guò)大，則體系不能迅速對(duì)管網(wǎng)的用水量做出反應(yīng);假如設(shè)定值過(guò)小，則或許引起體系頻繁的投入泵，撤出泵的動(dòng)作;為此，PLC程序中增加判斷設(shè)定壓力與運(yùn)轉(zhuǎn)壓力在臨界切換狀況時(shí)，只要不超越答應(yīng)的誤差規(guī)模內(nèi)，不做泵的切換。

　　3、變頻器在上行切換時(shí)，必須要有瞬間制止輸出功用，變頻器沒(méi)有此功用可用自在停車功用;所以選擇變頻器時(shí)要注意這點(diǎn)。
 

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RSI Software Products 9358-BEPNT60ENE EPROCEDURE FOR NT 60 UNITS

Motion Control MPL-A520K-SJ24AA MOTOR,SERVO,10.7 NM,4000RPM,SINGL,230V,BRK,13.9KG

Motion Control 2090-XXNPMP-14S20 CABLE,NON-FLEX,MOTOR POWER,MP/1326AB,14 GAUGE,20M

GABK3D200C2P/SR QUICKPANEL 6" TFT W/SER GE LABEL

IC641SWM313 Logicmaster 90-30 TCP/IP-Ethernet, Cable & Paper Manuals

IC800SSI228D2 28 Amp S2K Series Servo Amplifier/Controller with DeviceNet, 230 VAC

PSPC-ADMIN50/E Prof Shop Floor SPC Admin 50 Usr w/ eSig

20BB130A0AYNANC0 PowerFlex 700 AC Drive 20B

20DF820N0ENNBNANE PowerFlex 700S AC Drive 820 A 800 kW 20D

2198-D057-ERS3 Kinetix 5700 Dual Axis Inverter

2711P-K4M5D8 PanelView Plus 6 4 Gray Key DC RS232

280-PWRM35E-M1 ArmorStart Three-Phase Power Media

C40P-CDR-AE C40P主機(jī)，24點(diǎn)入，16點(diǎn)出?（繼電器）. 已停產(chǎn) 替換品：CPM1A-40CDR-A-V1

1492-MS6X12V1-END Connection Products

數(shù)字量輸入/輸出模塊SM 6ES7 321-1BL00-0AA0 DI/32 24VDC，光電隔離，40pin 前連接器

行程開關(guān) 3SE53122SE12

運(yùn)行版軟件 6AV2105-2DD04-0AC0 SIMATIC WinCC Runtime 專業(yè)版 Powerpack Runtime Advanced 512 PowerTags -> Runtime 專業(yè)版 512 PowerTags V14

1585J-M8CBJM-0M6 RJ45 Ethernet Media

1756-PB72 ControlLogix 24V DC Power Supply

188-K1D005 Miniature Circuit Breaker 0.5 A

194E-Y100-1753-6G 100 A 194E Load switch

2090-CFBM7DF-CEAF40 Kinetix 40m Flexible Cable

2090-UXNFBMP-S07 MP-Series 7 m Length Feedback Cable

BC646TDV915 Server 1500 I/O Develop/Runtime System with Proficy GlobalCare

GC647IFESGRN00300 GCC iFIX Optn: ESig & ERec 300 I/O Run

IC200ALG620LT ANALOG INPUT 16 BIT RTD 4CH (LT)

IC646MDA700 View Development/Runtime 700 I/O

IC647IFPRRN00900K iFIX Profsnl SCADA 900 I/O Runtime (M1 Kit Part)

IC660TBA105 Terminal Assembly for IC660BBA105

IC697CHS791RR Series 90-70, 9 Slot Rack, Front Mount

IC800MCUB12160XDRR Stepping MotorCube 50 oz-in, DeviceNet

ControlLogix/1756 System 1756-IB16 10-31 VDC INPUT 16 PTS (20 PIN)

Industrial Computers 6182H-7TRH15B VVCE 700, TOUCH, STD MEM, CNET, AC

Process Control 9358-PBEPB60ENE RSBIZWARE BATCH & EPROCEDURE BNDLE PLX 60 UNITS

Operator Interface 2711P-RAK12E PVP/VVCE1250 KEY/COMB TO PV1200/1400E KEY ADAPTER

Support 9352-WM9300R SUPT REINSTATEMENT CONTRACT FOR 9352WM9300

Support 9330-RSRRTENR SUPT REINSTATEMENT CONTRACT FOR 9330RSRRTEN

ControlNet Products 1786-TNCL10 CONTROLNET TNC COAXIAL CONNECTOR - PLUG

RSI Software Products 9301-2SE235JPU2R RSVIEW32 WORKS 300-5K UPGRADE OUT-SUPT (JP)

RSI Software Products 9355-WABCEU2R UPGRADE: OUT-SUPT: 9351WKTS TO RSLINX C SDK CD

Motion Control MPL-A310F-SJ24AA MOTOR,SERVO,1.58 NM,3000RPM,SINGL,230V,BRK,4.1KG

Motion Control 2090-DANFCT-S02 CABLE, NF, MTR FBACK FOR CABLE-MTD CONN, T, 02M

BC647MBS001 Machine Edition Standard Development Suite with Proficy GlobalCare Complete and a hardware key

IC320CGM562 PCI CsCAN Interface Board, 2 channel. Bundled with CsCAN OPC Server.

IC800CBL063 A30/3000 and A40/2000 Motor Power Cable, 14 Meters

OC647APS30050 CSense Predictive Soft Sensor 50 KPI's

20AD014A3AYNANC1 PowerFlex 70 AC Drive 14 A at 10 Hp 20A

20DC105A0ENNANANE PowerFlex 700S AC Drive 20D

20G1AND361AA0NNNNN PowerFlex 755 AC Packaged Drive

25C-D017N104 PowerFlex 527 7.5kW (10Hp) AC Drive

280-MTRF22-M20 ArmorConnect Brake and Motor Cable

FX1S-30MR-001 主機(jī)16點(diǎn)入/14點(diǎn)出?繼電器輸出

1492-M5X10H51-60 Connection Products

1494H-BF3N Heavy Duty Non-Fus Safety Discon Switch

軟啟動(dòng)器 3RW44446BC44

ET 200SP 6ES7134-6PA00-0BD0 AI 電能測(cè)量，400VAC，標(biāo)準(zhǔn)型，基座單元類型 D0

1585D-M4TBDM-1 Micro D-Code, QD Style Ethernet Media

1756-CNBR ControlLogix Communication Module

1794-NM1 Flex I/O Accessories

194E-CA32E-P11 194E Load switch

2080-TRIMPOT6 Micro800 6 Point Trim Pot Plug-In

2090-DAIO-D5003 Kinetix 3m Non-Flex Cable

20AC5P0A3AYYAEC0 PowerFlex 70 AC Drive 5 A at 2.2 kW 20A

GC646MSS001 Proficy GlobalCare Complete for Logic Developer - State Standard

HE693TCUCBL Cable, for Thumbwheel Interface Unit, (6 ft.)

IC630CHS308RR Base Unit, 8 Slots

IC647HSTSS300M-35 Historian v3.5 Standard Server 300 Points (M4 Key)

IC660BCM501 Hand-Held Monitor Battery Charger

IC695ALG608CA Conbal Coated Analog Input Module, 8 Channel voltage/current. Module does not include terminal block.

IC756WDV009CT-22 DV Development Sys Visual Basic, Traditional Chinese, Version 2.2

CompactLogix System 1769-IF4XOF2 8 BIT RESOLUTION, HIGH SPEED 4 IN/2 OUT ANLG. COMB

PLC-5/1771 System 9399-EVENTMSTRUG RSEVENTMASTER USER GUIDE

Distributed I/O 1799-DNETSCON 5-POSITION OPEN STYLE PLUG/LOCKING SCREWS FOR DN

Operator Interface 2711P-T6C20A PV PLUS 600 COLOR, TOUCH, ETHERNET, AC PS

Support 9325-S5255S SUPT RENEWAL CONTRACT FOR 9325S5255

Support 9358-PBEPB60R SUPT REINSTATEMENT CONTRACT FOR 9358PBEPB60ENE

Support F1779-KFLSERB FIRMWARE UPGRADE FOR 1779-KFL COMMUNICATION MODULE

RSI Software Products 9301-2SE2100PTE RSVIEW32 WORKS 150 (PORTUGUESE)

RSI Software Products 9701-VWMR075AENE RSVIEW ME STATION RUNTIME 75 DISPLAYS - WIN 2000

RSI Software Products 9361-PTLSEAT RSPORTAL SEAT LICENSE FOR GUARANTEED CONNECT

Motion Control 2098-DSD-030 DRIVE, 15A/30A, ULTRA3000

A81L-0001-0083#3C AC Line Filter, 5.4 KW

IC200UEX626-24 Qty of 24, 6 channel Analog expansion. (4) Analog bs & (2) Analog Outputs, 24VDC Power Supply (includes IC200CBL501)

IC752DEM001 Mature Products, order QuickPanel instead. DataPanel Demo Kit B

MTR-3S22-G-R-0-N-S MTR series servo motor with resolver and shaft seal

ZA06B-0249-B200 Alpha 22/3000HVi servo motor with straight shaft and key

20BD8P0A3AYYADC0 PowerFlex 700 AC Drive 8 A 5 Hp 20B

20G14ND125AN0NNNNN PowerFlex 755 AC Packaged Drive

25-PM2-D043 PowerFlex 520 22kW (30Hp) Power Module

140SAI94000S Quantum 安全型模擬量輸入模板

FRN0.75G11S-4CX 1.9KVA 2.5A 0.75KW 3相AC380V/50Hz/60Hz

1492-J4M IEC 1-Ckt Feed-Thru Blk Motor Conn 4mm

1492-SPM3D400 MCB Supplementary Protector 40 A

軟啟動(dòng)器 3RW40562BB35

CPU 模塊 6ES7 518-4AP00--0AB0 CPU 1518-4 PN/DP，4 MB 程序，20 MB 數(shù)據(jù)；1 ns；集成X1: 2x PN 接，X2: 1x PN 接口，X3:1x 1000M 以太網(wǎng)接口，X4: 1x DP 接口

150B-SD3JBD-BP Encl. SMC-50 150B- Motor Controller

1738-OB16E25DS ArmorPoint 16 Point Output Module

1784-SD2 ControlLogix Secure Digital Card

193-NCXP-DIO-CNT E300 Digital Module Connectors

20-750-S PowerFlex 750 SAFE Torque-Off Opt module

2090-CSBM1DE-14AF15 Kinetix Cable Single DSL 2090-Series

20AB9P6A0AYNANC0 PowerFlex 70 AC Drive 9.6 A at 3 Hp 20A

GA647IFPRSR00075 GCA iFIX Profsnl SCADA 75 I/O Srv

GP647IFESGSR00300 GCP iFIX Optn: ESig & ERec 300 I/O Srv

IC600BF910RR 115Vac Isolated Output Module (6 points)

IC647HSTCR15KM Collector Redundancy Option for Historian - Standard Server 15000 Points (M4 Key)

IC647TPD150 CIMPLICITY HMI ProServer 150 I/O Development & Runtime System

IC693PCM300RR Programmable Coprocessor Module w/Port Expansion Cable

IC756LDV010K-98 DV Draw Development on Inb/Linux RedHat Op Sys, Korean, Version 9.8

MicroLogix 1000/1761 System 1761-L20BWA-5A 25 I/O MICROLOGIX 1000 WITH ANALOG

PLC-5/1771 System 1771-IFF FAST ANALOG INPUT MODULE

Distributed I/O 1792D-2BV0D 2 SINK/SOURCE INPUTS, 2 CONNECTORS

Communications 9300-RADES REMOTE ACCESS ETHERNET SWITCH

Operator Interface D6190-6.5.10RU CONTROLVIEW EVENT DETECTOR USER MNL (RUSSIAN)

Support 9356-SQLSAP225R SUPT REINSTATEMENT CONTRACT FOR 9356SQLSAP225

Support 1789-SLXS SUPT RENEWAL CONTRACT FOR 1789SLX

EtherNet/IP Products 9351-VSRT INTERCHANGE FOR OPEN VMS RUNTIME

RSI Software Products 9301-2SE3500ITU4 RSVIEW32 RUNTIME 150-100K UPGRADE IN-SUPT (IT)

RSI Software Products 9356-PRO2500U7 UPGRADE: IN-SUPT: RSSQL PROF.1500 TO 70000 TAG

Motion Control N-5647-2-H04AA SERV MTR,6.0NM,5000RPM,2000 LN ENCDR,BRK

44A731249 CPU313 Upgrade Kit latest revision

IC200CBL001 CABLE CPU PROGRAMMING RS232

IC694ALG222 INPUT MODULE ANALOG 16 SINGLE ENDED 8 DIFFERENTIAL VOLTAGE

MSI-SDK-UNL Unlimited SDK Connections (per site)

VSPC32-GM VisualSPC Custom for General Motors, North American Operations ONLY.