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　PLC控制系統(tǒng)的設(shè)備與調(diào)試，觸及到各項作業(yè)，而且只能按序進行，一環(huán)緊扣一環(huán)，稍有不小心都將導致調(diào)試失利，不但延誤工期，甚至會損壞設(shè)備。本文介紹了在現(xiàn)場實踐中總結(jié)出的PLC控制系統(tǒng)的設(shè)備與調(diào)試技能經(jīng)驗，并對現(xiàn)場經(jīng)常出現(xiàn)的設(shè)備、調(diào)試相關(guān)問題，提出評論定見和解決計劃。

　　一、體系的設(shè)備與調(diào)試

　　合理安排體系設(shè)備與調(diào)試程序，是確保高效優(yōu)質(zhì)地完成設(shè)備與調(diào)試任務(wù)的要害。

　　1、前期技能準備

　　體系設(shè)備調(diào)試前的技能準備作業(yè)越充沛，設(shè)備與調(diào)試就會越順暢。前期技能準備作業(yè)包含下列內(nèi)容：

　　(1)熟悉PC隨機技能材料、原文材料，深化了解其功用、功用及各種操作要求，制定操作規(guī)程。

　　(2)深化了解規(guī)劃材料、對體系工藝流程，特別是工藝對各生產(chǎn)設(shè)備的操控要求要有全面的了解，在此基礎(chǔ)上，按子體系制造工藝流。程聯(lián)鎖圖、體系功用圖、體系工作邏輯框圖、這將有助于對體系工作邏輯的深刻了解，是前期技能準備的重要環(huán)節(jié)。

　　(3)熟悉各工藝設(shè)備的功用、規(guī)劃與設(shè)備狀況，特別是各設(shè)備的操控與動力接線圖，并與什物相對照，以及時發(fā)現(xiàn)過錯并糾正。

　　(4)在全面了解規(guī)劃計劃與PC技能材料的基礎(chǔ)上，列出PC輸入輸出點號表(包含內(nèi)部線圈一覽表，I/O所在位置，對應設(shè)備及各I/O點功用)。

　　(5)研讀規(guī)劃提供的程序，對邏輯雜亂的部分輸入、輸出點制造時序圖，一些規(guī)劃中的邏輯過錯，在制造時序圖時即可發(fā)現(xiàn)。

　　(6)分子體系編制調(diào)試計劃，然后在團體評論的基礎(chǔ)上綜合成為全體系調(diào)試計劃。

　　2、PLC商檢

　　商檢應有甲乙兩頭共同進行，應承認設(shè)備及備品、備件、技能材料、附件等的類型、數(shù)量、規(guī)范，其功用是否無缺待實驗室及現(xiàn)場調(diào)試時驗證。商檢成果，兩頭應簽署交換清單。

　　3、實驗室調(diào)試

　　(1)PLC的實驗室設(shè)備與注冊制造金屬支架，將各作業(yè)站的輸入、輸出模塊固定其上，按設(shè)備提要以同軸電纜將各站與主機、編程器、打印機等相銜接，查看接線正確，供電電源等級與PLC電壓選擇相契合后，按開機程序送電，裝入體系配置帶，承認體系配置，裝入編程器裝載帶、編程帶等，按操作規(guī)程將體系注冊，此刻即可進行各項操作實驗。

　　(2)鍵入作業(yè)程序

　　(3)模仿I/O輸入、輸出，查看修正程序本進程的意圖在于驗證輸入的作業(yè)程序的正確性，該程序的邏輯所表達的工藝設(shè)備的聯(lián)鎖聯(lián)系是否與規(guī)劃的工藝操控要求相符，程序是否疏通。若不相符或不能工作完成全進程，闡明程序有誤，應進行修正。在這一進程中，對程序的了解將逐漸加深，為現(xiàn)場調(diào)試作好了準備，同時也可以發(fā)現(xiàn)程序不合理和不完善的部分，以便進一步優(yōu)化。

　　調(diào)試辦法有兩種：

　　①模仿辦法：按規(guī)劃做一塊調(diào)試板，以鈕子開關(guān)模仿輸入節(jié)點，以小型繼電器模仿生產(chǎn)工藝設(shè)備的繼電器與接觸器，其輔佐接點模仿設(shè)備工作時的回來信號節(jié)點。其長處是具有模仿的真實性，可以反映出開關(guān)速度差異很大的現(xiàn)場機械觸點和PLC內(nèi)的電子觸點相互銜接時，是否會發(fā)作邏輯誤動作。其缺陷是需求添加調(diào)試費用和部分調(diào)試作業(yè)量。

　　②強置辦法：使用PLC強置功用，對程序中觸及現(xiàn)場的機械觸點(開關(guān))，以強置的辦法使其“通”、“斷”，迫使程序工作。其長處是調(diào)試作業(yè)量小，簡便，不需另外添加費用。缺陷是邏輯驗證不全面，人工強置模仿現(xiàn)場節(jié)點“通”、“斷”，會構(gòu)成程序工作不能連續(xù)，只能分段進行。

　　依據(jù)我們現(xiàn)場調(diào)試的經(jīng)驗，對部分重要的現(xiàn)場節(jié)點采納模仿辦法，其他的選用強置辦法，取二者之長互補。邏輯驗證階段要著重逐日填寫調(diào)試作業(yè)日志，內(nèi)容包含調(diào)試人員、時刻、調(diào)試內(nèi)容、修正記載、毛病及處理、交代驗收簽字，以樹立調(diào)試作業(yè)責任制，留下調(diào)試的第一手材料。關(guān)于規(guī)劃程序的修正部分，應在規(guī)劃圖上注明，及時征求規(guī)劃者的定見，力求準確表現(xiàn)規(guī)劃要求。
 

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Communications 9300-RADES REMOTE ACCESS ETHERNET SWITCH

Operator Interface D6190-6.5.10RU CONTROLVIEW EVENT DETECTOR USER MNL (RUSSIAN)

Support 9356-SQLSAP225R SUPT REINSTATEMENT CONTRACT FOR 9356SQLSAP225

Support 1789-SLXS SUPT RENEWAL CONTRACT FOR 1789SLX

EtherNet/IP Products 9351-VSRT INTERCHANGE FOR OPEN VMS RUNTIME

RSI Software Products 9301-2SE3500ITU4 RSVIEW32 RUNTIME 150-100K UPGRADE IN-SUPT (IT)

RSI Software Products 9356-PRO2500U7 UPGRADE: IN-SUPT: RSSQL PROF.1500 TO 70000 TAG

Motion Control N-5647-2-H04AA SERV MTR,6.0NM,5000RPM,2000 LN ENCDR,BRK

44A731249 CPU313 Upgrade Kit latest revision

IC200CBL001 CABLE CPU PROGRAMMING RS232

IC694ALG222 INPUT MODULE ANALOG 16 SINGLE ENDED 8 DIFFERENTIAL VOLTAGE

MSI-SDK-UNL Unlimited SDK Connections (per site)

VSPC32-GM VisualSPC Custom for General Motors, North American Operations ONLY.

20BD034A0AYNACD0 PowerFlex 700 AC Drive 34 A at 25 Hp 20B

20G11GC043JA0NNNNN PowerFlex 755 AC Packaged Drive

22D-B017N104 PowerFlex 40P- 3.7 kW (5 HP) AC Drive

490RIO0C411 Quantum CONNECTOR INSTALLATION TOOL

290-G3-A4 Gland Kit, G3-A4 (Pkg of 5 Plt)

熱電偶/PT100輸入，繼電器輸出，2個報警

1492-SPM2B130 MCB Supplementary Protector 13 A

軟啟動器 3RW30142BB04

電機啟動器 3VU16401ML00

150-F108NBD SMC Flex Smart Motor Controller

1715-TASIB16D 1715 16 Point Termination Assembly

1771-NOC 1771 Analog Module

193-EC5FF E3 Plus 28-140 A Overload Relay

198E-C2S Plastic Enclosure, 250mm x 125mm x 125mm

2090-CPWM4E2-10TR MP-Series 0.5m Length Transition Cable

2094-BNCON-1 Kinetix 6000 Connector Set

DEMOCD00050 Knowledgebase CD

GFK-0845 Genius I/O Micro GENI Board User's Manual

IC210EAR008 Expansion unit, AC (85 to 264VAC) Power Source, (4) AC in/(4) out (Relay, 8 Amp)

IC647AUR001 PA Universal Reporting Client

IC647PRTEE005C Proficy Portal Enterprise Edition Client Pack 5 Users (M1 Key)

IC693CPU331LT CPU 331 Module (16K Bytes) (LT)

IC754VKI12MTD Starter Kit/ 12 Inch View Mono Interm/ 24VDC

MSI-DASHBOARD-5-43 Dashboard Client 5 Pack Ver4.3

SLC/1746 System 1746-RL46 REPLACEMENT OCTAL LABEL KIT FOR CTLG # 1746-ITB16

Distributed I/O 1734-IK 24 VDC INCREMENTAL ENCODER MODULE

Application-specific products 9307-10KMGDBPENE RSEMETRIX MGR(65-10K METERS)W/1MSSQL PROCESSOR LIC

Operator Interface 2711-CBL-HM05 5METER RS232 CABLE, PV300MICRO TO MICROLOGIX

Support 9302-DFAS SUPT RENEWAL CONTRACT FOR 9302DFA

Support 9382-CM01R SUPT REINSTATEMENT CONTRACT FOR 9382CM01ENE

DeviceNet Products 1756-DNB DEVICENET BRIDGE/SCANNER MODULE