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在過去的兩年多中，雷諾集團(tuán)訂購了45臺勇克磨床，其中絕大多數(shù)都在法國投產(chǎn)，用于雷諾集團(tuán) 最前沿技術(shù)的項(xiàng)目中，如混動車項(xiàng)目（Locobox）或樣機(jī)生產(chǎn)項(xiàng)目。雷諾視勇克為其實(shí)現(xiàn)更高更強(qiáng)發(fā)展道路上的重要伙伴。本次項(xiàng)目的成功將雙方的友好合作升華至更高的境界。
當(dāng)今全球熱議汽車驅(qū)動方式的轉(zhuǎn)變，而新能源車銷量增長迅猛。在此背景下，混動車項(xiàng)目，即Locobox，對雷諾而言，其重要性與日俱增?；靹幼兯倨魇沁B接內(nèi)燃機(jī)和電驅(qū)動系統(tǒng)的關(guān)鍵，并且，將來雷諾集團(tuán)多數(shù)車輛上都將搭載混動變速器，因而其成為雷諾混動車項(xiàng)目的重中之重。雷諾認(rèn)為，使用混動變速器極大的提高了汽車驅(qū)動效率，源于兩個(gè)驅(qū)動系統(tǒng)得以同時(shí)運(yùn)作，且可運(yùn)用汽車再生制動系統(tǒng)。



勇克 QUICKPOINT 磨床加工混動變速箱傳動軸
QUICKPOINT磨床是高性價(jià)比的保障。(圖片來源: 勇克)

雷諾克里昂工廠（近魯昂市）以及STA工廠（近里爾市）負(fù)責(zé)生產(chǎn)混動變速器，也是勇克QUICKPOINT 3000 和 JUMAT 3000 圓磨床的所在地。QUICKPOINT 和 JUMAT 磨床在傳動軸生產(chǎn)線上運(yùn)行，磨削混動變速器項(xiàng)目的三種不同的工件，通過整線外部上下料系統(tǒng)經(jīng)由機(jī)床頂部上下料。
節(jié)拍緊湊，換型迅捷

雷諾對節(jié)拍和換型時(shí)間有嚴(yán)格的要求。磨削部技術(shù)主管 Olivier Gantier 先生評論道：“我們以極少的操作工實(shí)現(xiàn)高產(chǎn)量。一個(gè)工人需負(fù)責(zé)10臺機(jī)床。因此我們必須在盡短的時(shí)間內(nèi)完成換型。舉例來說，手動換砂輪之類操作，我們根本不予考慮。”
勇克磨床在如此嚴(yán)苛的要求下依然表現(xiàn)出色。正如 Olivier Gantier 先生說道：“勇克磨床生產(chǎn)節(jié)拍緊湊，換型迅捷。它們產(chǎn)出的質(zhì)量和精度正是我們所要求的。不僅如此，它們兼具巨大的柔性化生產(chǎn)能力 – 我們可以用其生產(chǎn)三種不同的工件而無需換型?！辟|(zhì)量就是硬道理，雷諾信服勇克技術(shù)。此外，勇克在磨削領(lǐng)域半個(gè)多世紀(jì)的經(jīng)驗(yàn)學(xué)識，可靠的交付實(shí)力以及強(qiáng)勁的技術(shù)支持同樣是雷諾選擇勇克的加分項(xiàng)。
同一種語言，交流無障礙

作為全球化運(yùn)營的集團(tuán)公司，勇克項(xiàng)目組使用當(dāng)?shù)卣Z言與客戶交流。對 Olivier Gantier 先生而言，這是高效溝通的進(jìn)一步保障：“這點(diǎn)非常重要。雷諾集團(tuán)有自己的規(guī)范體系。使用本地語言聯(lián)系便于順暢交流?！?br /> 雷諾集團(tuán)樣機(jī)生產(chǎn)項(xiàng)目

樣機(jī)生產(chǎn)項(xiàng)目由雷諾在法國的主要生產(chǎn)基地克里昂工廠執(zhí)行。此項(xiàng)目中，雷諾選擇了ZEMA NUMERIKA G 1500 Plus 和 JUCRANK 6S 10-10 組合方案。這兩臺機(jī)床為全球批量生產(chǎn)提供參考數(shù)據(jù)。加工數(shù)據(jù)也是雷諾集團(tuán)其它生產(chǎn)基地的工藝基礎(chǔ)。這意味著勇克機(jī)床為整個(gè)雷諾集團(tuán)的相關(guān)生產(chǎn)樹立了標(biāo)桿。ZEMA NUMERIKA 系列圓磨床使用剛玉砂輪，通過一次裝夾完成曲軸法蘭端和小頭端的磨削。JUCRANK 系列非圓磨床使用 CBN 砂輪，同樣僅需一次裝夾即可完成曲軸主軸頸和連桿軸頸的磨削。
 

IC200MDL241 Input 240VAC (2 group of 8) 16 point.

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2090-XXNPT-16S12 Kinetix Drives 12m Standard Cable

CBL-3T-MP-30 Power cable for MTR-3T50 or MTR-3T60 series servo motors. 30 feet

GF-0912R/OBG Connecting FlashCable to Fowler Sylvac, Metronics, Mettler, Omega, Tol edo (OBG).

IC200UAR014 14 point PLC, (8) 120VAC In, (6) Relay Out (2 at 10 amp and 4 at 2 amp ), 120V/240VAC Power Supply

IC646TDV700 700 I/O Point Development System

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IC693ALG223CA Conbal Coated Analog Current Input module, 16 channel single ended/8 channel differential.

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IC800VMM20LNKSE25 2 kW VersaMotion servo motor (6.37 Nm)

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GFK-1062 Series 90-70 High Speed Counter User's Manual

IC646MDD000 Logic Developer PC w/Runtime (HRT) 8,000 I/O

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20BC022A3AYNAND0 PowerFlex 700 AC Drive 22 A at 11 kW 20B

20F11GD014AA0NNNNN PowerFlex 753 AC Packaged Drive

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2711P-RDT10CM PanelView Plus Display Module

280D-FN-25-C ArmorStart Direct Online Starter

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1492-PBC9 Power Distribution Block Accessory

中央機(jī)架 6ES7400-2JA00-0AA0 UR2-H 機(jī)架用于分段的中央機(jī)架，18 槽

變送器 3RS18002HP01

TIA 博途數(shù)字化選件 6ES7823-1FA00-0YL5 SIMATIC S7-PLCSIM Advanced SUS

1585J-M8PBJM-50 RJ45 Ethernet Media

1760-MM2 Pico 18 Point Memory Module

188-K2D160 Miniature Circuit Breaker 16 A

194L-E12-3262 12A 194L Load Switch

2090-CNSSPSS-AA07 Kinetix 6000M network cable

2090-XXLF-TC3200 Kinetix Drives Line Filter

BC647OEM0111B OEM Edge Renewal Add't Key - iFIX

GC647IPWRSTRNUNLMTM iPower Option - Std Unlmt I/O Run Globalcare Complete part

IC200ERM001CA EXPANSION RECEIVER ISOLATED CONFORMAL COATED

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IC670MDL643RR 5/12Vdc Pos/Neg Logic Input 16 pt. Grouped

IC697MDL341RR 120/240 Vac Isolated Output, 2 Amp (12 Points)

IC800SLCIZ010 Interface cable to connect any 30 Watt to 750 Watt SL series amplifier to terminal block. 1 meter

ControlLogix/1756 System 1756-DHRIO DH+/RIO BRIDGE/SCANNER MODULE

Industrial Computers 6182H-12TEH4B VVCE 1250, TOUCH, EXT MEM, ENET, AC

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IC610MDL111RR 24Vac/dc Source Input (8 points)

IC800SLA0752 750W, 230 VAC SL Servo Amplifier

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20AD2P1A3AYYANG0 PowerFlex 70 AC Drive 2.1 A at 1 Hp 20A

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20P21AE067RA0NNN PowerFlex 67 A DC Drive

2711-NM2 PanelView Accessory

280-PWRM22H-M2 ArmorConnect 3-PH Power Media drop cable

3G3JV-A4037 9.1KVA 8.6A 3.7KW 三相AC380-460V/50HZ/60HZ

1492-MCAA220 20 A UL489 Miniature Circuit Breaker

1494U-LA36 1494U 30A-60A Aluminum Lugs

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1756-IT16 ControlLogix 16 Pt TC Input Module

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194E-E40-1756 40 A 194E Load switch

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BC646MDC075 Logic Developer - PC & View Development/Runtime 75 I/O

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MTR-3S86-G-R-B-E-SRR Servo Motor 24V Brake, Seal

ZA06B-6124-H106 Alpha SVM1-180HVi FSSB 180 amp amplifier

20CC460A0ANNBNA0 PowerFlex 700H AC Drive 20C

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1585-C8CB-S300 Cable Spool Ethernet Media

1746-OX8 SLC 8 Point Digital Output Module

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IC694ALG442CA Conbal Coated Analog Input module, 4 in and 2 out. Voltage and current supported.

IC756SDV000J-98 DV Development - Solaris Op Sys, Japanese, Version 9.8

MicroLogix 1200 System 1762-RPLDIN2 REPLACEMENT DIN LATCHES FOR 1762 I/O

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829-1-AC Thumbwheel Assembly. 1 Digit, AC Logic. Dust Seal

IC200MDL330 OUTPUT 120VAC 0.5A PER PT ISOLATED 16PT

IC697CMM799RR Replacement Part, MAP 30 Modem, Broadband, All Channels

MTR-1324-E-D-E-0RR Stepping Motor Nema34 Encoder

Z44C742433-001 2 meter cable to connect the IC800ABK001 battery pack to a Beta amplifier

20BD096A3AYNADC0 PowerFlex 700 AC Drive 96 A 75 Hp 20B

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22F-D8P7N103 PowerFlex 4M-3.7 kW (5 HP) AC Drive

TSXCUSB485 Twido USB - RS485 CONVERTER

294E-FD1P5P-G1 Variable Frequency Drive

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1492-SPM3B100 MCB Supplementary Protector 10 A

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電機(jī)啟動器 3VU16403CR00

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193-EIOGP-22-240 E300/E200 240V AC Control Module

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FG-FF Proficy Process Systems Fieldbus Linking Device from Softing

GFK-2078 IC697VAL306, 12-bit Analog Output Board User's Manual

IC220PWR002 POWER TERMINAL, FUSED 24VDC (REQUIRES 1 IC220TBK087)

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IC647ROC050C ROC:Fisher Remote Operations Controller for 250 Units

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DeviceNet Products 9355-WABGWENE RSLINX GATEWAY - ENGLISH

RSI Software Products 9301-2SE3400ITE RSVIEW32 RUNTIME 32K (ITALIAN)

RSI Software Products 9371-RSWD1U2R UPGRADE:OUT-SUPT:RSWIRE DES JIC PROF ACAD TO STDAL

Motion Control 1326AB-B410J-M2K4L MOTOR,SERVO,460V,2.7NM,7250RPM,MULTI,BRK,IP67

2125-LV Greyline OS, 4 Line, (20) 5MM Chars, VFD, Quick Connect, 10-30 VDC, NEMA 40

HE697THM260 8 channel thermocouple b module for Series 90-70 with 0.1癈 resolution and resistance measurement.

IC690CDR004 InfoLink Product Library and Legacy Product CD's

QPK2D101L2P QUICKPANEL 6" MONO LCD WITH CE MARK

TDP-160RR DataPanel 1500 w/Support For Network Interfaces

20BC3P5A3AYNAEC0 PowerFlex 700 AC Drive 20B

20F1AND415AA0NNNNN PowerFlex 753 AC Packaged Drive

22B-D017F104 PowerFlex 40 7.5 kW (10 Hp) AC Drive

140DRC83000 Quantum 繼電器輸出, 8點(diǎn), NO/NC, 2A/點(diǎn)

284E-FVD2P3Z-10-RR-3-DB1-EMI EtherNet Variable Frequency Drive

TL-Q5MC1 5mm,電感式,三線,常開200mA NPN方17×17mm電源:10-30VDC

1492-SPM1B320-N MCB Supplementary Protector 32 A

直流電源 6EP1436-2BA00 3 相 400-500VAC 輸入，24VDC/20A 輸出

電機(jī)啟動器 3VU13400MC00

1497D-A15-M21-0-2 GEN PURPOSE TRANSFORMER

1607-XT200D1A ArmorPower Single 24VDC Output 192W PS

1769-OA8 CompactLogix 8 Pt 240VAC D/O Module