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產(chǎn)品簡介
GC646PCM025
GC646PCM025
產(chǎn)品價格:¥620
上架日期:2019-11-10 14:01:10
產(chǎn)地:GC646PCM025
發(fā)貨地:GE
供應數(shù)量:不限
最少起訂:1個
瀏覽量:492
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詳細說明

    GC646PCM025現(xiàn)貨 in stock! 歡迎來電咨詢~??!

    GC646PCM025,

    GC646PCM025

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    GC646PCM025


    增材制造驅(qū)動創(chuàng)新設計

    RenAM 500Q的主要驅(qū)動力 — 內(nèi)置創(chuàng)新型光學系統(tǒng)是雷尼紹各部門(控制部、軟件部和機械工程部)齊心協(xié)力為RenAM 500Q設計的關鍵組件。
    摻鐿光纖激光束進入光學系統(tǒng)后,由通過精密振鏡底座驅(qū)動的四對掃描振鏡引導,掃描振鏡旋轉(zhuǎn),引導激光束覆蓋在加工托盤的粉末上。光學系統(tǒng)也會動態(tài)聚焦激光,不斷調(diào)整焦距,確保光束角度在平坦的工作區(qū)域內(nèi)發(fā)生變化時光斑尺寸保持不變。要在粉末床上實現(xiàn)高精度加工,需借助專業(yè)的光學和控制工程技術(shù);而這些技術(shù)經(jīng)過雷尼紹多年來在REVO(用于坐標測量機)等產(chǎn)品上不斷研發(fā)改進,已經(jīng)非常成熟。
    雷尼紹利用自有增材制造 (AM) 技術(shù)生產(chǎn)出RenAM 500Q的光學系統(tǒng)。采用該技術(shù)一方面可使掃描振鏡的封裝更加嚴密,另一方面還可以設計出內(nèi)部隨形冷卻水道,確保光學系統(tǒng)具有精確的熱穩(wěn)定性。雷尼紹在制程中利用增材制造技術(shù)實現(xiàn)了上述創(chuàng)新,因此RenAM 500Q的加工效率大幅提升,解決了目前占市場主流的中型增材制造設備所面臨的瓶頸問題。
    光學系統(tǒng)從構(gòu)思到成品,離不開組合制造技術(shù)的使用;具體方法是將損耗性加工托盤作為成品部件的組成部分,這樣不僅可以減少耗材量,還可以減少從托盤上移除零件所需的加工步驟。位于斯塔福德郡的雷尼紹增材制造解決方案中心針對批量生產(chǎn),對零件、增材制造支撐結(jié)構(gòu)及制造設計進行了進一步優(yōu)化。
    釋放生產(chǎn)力

    新型四激光系統(tǒng)在不增大工作臺尺寸的情況下,可將生產(chǎn)效率提升3倍之多。大型增材制造設備通常會面臨較多問題,包括:材料庫存的增加、重型基板的機械裝卸、較大工作區(qū)域內(nèi)保護氣體的效率、資金成本的增加以及占地面積的增大等。要生產(chǎn)大型零件,必須消化這些不利因素,但就市場吸引力而言,中型設備更具優(yōu)勢。目前,中型設備面臨的主要阻礙是激光器數(shù)量有限而降低生產(chǎn)效率。
    RenAM 500Q以雷尼紹RenAM 500M單激光系統(tǒng)的系統(tǒng)架構(gòu)為基礎開發(fā)而成,兩者均可用于批量生產(chǎn),但是存在一些明顯差異。最大的區(qū)別是RenAM 500Q有四個激光器,但是所有子系統(tǒng)都必須根據(jù)生產(chǎn)量的增加情況重新進行設計。此外,四個激光器在增材制造過程中對粉塵的處理能力也非常重要。如果通過提高氣體流通量和氣流速度來解決這一問題,會增加濾芯(用于收集粉塵)等其他子系統(tǒng)的作業(yè)負擔。因此,雷尼紹的做法是在氣流中裝設一個熱轉(zhuǎn)換器來保持加工溫度的穩(wěn)定性,同時利用預過濾旋風分離器來分離小顆粒與大顆粒粉末,從而延長濾芯壽命并提高粉末的循環(huán)利用率。
    其他改進措施包括改善整個加工區(qū)域的氣流穩(wěn)定性,顯著減少流程間的清潔作業(yè)量。RenAM 500Q在整個加工區(qū)域設置有四個激光器,因此保持光學系統(tǒng)和粉末床之間的精確位置關系也至關重要。工程技術(shù)的進步有助于確保上述目標的實現(xiàn),這些進步包括使用精密運動配件重新定位刷粉器、縮短設置時間以及提高重復精度等。
    結(jié)構(gòu)緊湊,潛力巨大

    要高效使用四個激光器,需進行更多的前期規(guī)劃和工藝過程管理工作。最直接的切入點是讓每個激光器加工一個或一組獨立零件。如此一來,激光器便可并行作業(yè)。初步研究顯示,同時加工多個相鄰零件時需格外小心,因為加工一個零件排放的廢氣可能會影響另一個零件。結(jié)果表明,盡管加工出的零件表面光潔度存在一些細微差異,但總體而言,激光器并行作業(yè)是一種最容易管理的加工情形,也是推薦給大多數(shù)用戶使用的入門方法。
    除此之外,在多激光加工過程中,選擇哪種加工方式主要取決于具體應用場合。顯然,可以使用四個激光器加工同一個零件,并且由于雷尼紹RenAM 500Q的每個激光器都能覆蓋整個金屬粉末床,用戶因而可以選擇最優(yōu)化的加工策略。
     

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