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3D打印技術(shù)在汽車業(yè)中的應(yīng)用現(xiàn)狀
雖然關(guān)于3D打印汽車的新聞屢有報(bào)道，但是細(xì)心的讀者不難發(fā)現(xiàn)，3D打印汽車這個(gè)概念的宣傳力度大于實(shí)際應(yīng)用，以上述七大概念車為例，3D打印組件僅占整車中很小的一部分，而且還是非承力件。因此有分析人士認(rèn)為，3D打印汽車更多的是在宣傳一種技術(shù)發(fā)展理念，通過這一理念來拉動(dòng)消費(fèi)，并不是真的要采用3D打印來生產(chǎn)汽車。
然而，3D打印作為一項(xiàng)新興技術(shù)有其獨(dú)特的優(yōu)越性，依然在汽車業(yè)中有著許多成功的應(yīng)用案例。下面從汽車設(shè)計(jì)、制造和消費(fèi)的不同階段來分析3D打印技術(shù)在汽車業(yè)中的應(yīng)用。
在汽車設(shè)計(jì)階段，3D打印可快速制作概念模型和功能原型，在產(chǎn)品研發(fā)初期大大縮短汽車零部件的驗(yàn)證時(shí)間，從而縮短汽車的研發(fā)周期，并盡可能地降低由于設(shè)計(jì)方面的原因而造成的成本浪費(fèi)。例如，蘭博基尼采用3D打印技術(shù)研制引擎管路，實(shí)現(xiàn)了用較短的時(shí)間完成復(fù)雜結(jié)構(gòu)的制作。
在汽車制造階段，汽車的外飾包括車燈、保險(xiǎn)杠、徽標(biāo)、擋泥板等，汽車的內(nèi)飾包括聲學(xué)系統(tǒng)、方向盤、儀表板、操作桿等，以及底盤、車身等都成功應(yīng)用了3D打印技術(shù)。據(jù)報(bào)道，3D打印技術(shù)的應(yīng)用在縮短生產(chǎn)周期、降低生產(chǎn)成本方面發(fā)揮了重要作用。
汽車消費(fèi)階段，也就是說汽車進(jìn)入消費(fèi)者手中，廠商需要對(duì)其車輛進(jìn)行維保、修復(fù)，在這一領(lǐng)域，3D打印技術(shù)可謂大展身手。比如，保時(shí)捷采用3D打印技術(shù)為經(jīng)典汽車生產(chǎn)零備件，奔馳公司采用3D打印的零部件修復(fù)20世紀(jì)50年代的跑車，寶馬公司采用3D打印零件修復(fù)老舊座駕。此外，在汽車零部件的供應(yīng)鏈中，應(yīng)用3D打印技術(shù)已是目前各大公司的追求目標(biāo)。
3. 3D打印是噱頭還是工業(yè)革命？
在3D打印技術(shù)發(fā)展的如火如荼的時(shí)候，也有業(yè)內(nèi)人士指出，3D打印技術(shù)在批量生產(chǎn)方面還無法與傳統(tǒng)工業(yè)相比，標(biāo)準(zhǔn)化作業(yè)還無法大規(guī)模實(shí)現(xiàn)，打印材料遠(yuǎn)未達(dá)到廣泛使用的要求，高性能零部件的打印技術(shù)還沒有形成，復(fù)合型人才的缺乏等，都限制了3D打印技術(shù)的推廣應(yīng)用，更不要說3D打印整車了，3D打印汽車也只是一個(gè)博人眼球的噱頭而已。
另一方面的聲音就很樂觀了。早在2014年就有學(xué)者撰文《3D打印技術(shù)顛覆汽車制造業(yè)》，提出了3D打印技術(shù)將引領(lǐng)汽車制造業(yè)的觀點(diǎn)。2016年，《美國(guó)汽車新聞》評(píng)選出全球十二大汽車行業(yè)的顛覆者，3D打印位居榜首。由此可見3D打印技術(shù)的先進(jìn)性。
3D打印是“噱頭”還是“工業(yè)革命”？我們應(yīng)該客觀評(píng)價(jià)3D打印技術(shù)的發(fā)展與應(yīng)用，既不要抵觸，也不要神話。作為一種新興的科學(xué)技術(shù)，3D打印有著傳統(tǒng)工藝無法比擬的優(yōu)勢(shì)，但不可否認(rèn)也存在無法克服的缺陷，我們應(yīng)該做的是盡可能的發(fā)揮其長(zhǎng)處，在生產(chǎn)中取得更高的效益。
 

IC756LDV001J-912 DataViews Development on Inb Linux/Red Hat 32 bit, Addt'l User, Japanese v9.12

IC800STI105S1RR 5A, 115V, S2K Stepper Controller

SLC/1746 System 1746-RL56 REPLACEMENT OCTAL LABEL KIT FOR CTLG # 1746-OVP16

PLC-5/1771 System D1771-6.5.97 SPI PROTOCOL INTERFACE MODULE USER MANUAL

Distributed I/O 1798-BP2 FLEXARMOR 2 SLOT BASE PLATE

Communications 1786-FS200 200 MICRON CABLE ASSEMBLY 200 METERS (656.2 FT)

Operator Interface 2711-T5A12L1 PV550 MONO TOUCH, PBUS & RS232 PRINT

Support 9304-WVD300S SUPT RENEWAL CONTRACT FOR 9304WVD300

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RSI Software Products 9301-2SE2350U3 UPGRADE: IN-SUPT: RSVIEW32 WORKS 1500 TO 5000

RSI Software Products 9351-DKTSRT INTERCHANGE SOFTWARE FOR MS-DOS RUNTIME

RSI Software Products 9399-WGGUG RSSERVER FOR GE FANUC GENIUS I/O USER GUIDE

Motion Control 8720MC-MCM SPARE MAIN CONTROL MODULE KIT

BC646MRD300 Logic PC Runtime (HRT) 300 I/O

IC300RCS210 Remote Control Station (OCS without Keypad and display) Supports up to 4 SmartStack I/O Boards, full ladder instruction set, and CsCAN Networking.

IC754VKB06MTD Starter Kit - 6" Monochrome QuickPanel View Basic, Touch, 24VDC

MTR-3T55-I-R-B-M-0RR Servo Motor Metric 24V Brake

20AC8P7F0AYNANC0 PowerFlex 70 AC Drive 8.7 A at 4 kW 20A

20DC030A3NYNACGNE PowerFlex 700S AC Drive 20D

20G1ANC205JA0NNNNN PowerFlex 755 AC Packaged Drive

25B-E6P6N104 PowerFlex 525 4kW (5Hp) AC Drive

280-FAM35F Field Attachable Receptacle, Female, M35

FR-F740-5.5K 8.8 KVA 11.5A 5.5KW 3相AC380V/50Hz/60Hz

1492-LG35 IEC Term Blck 16.1x100.5x51.7mm Spr Clp

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ET 200SP 6ES7132-6BH00-0BA0 DO 16x24VDC 標(biāo)準(zhǔn)型，基座單元類型 A0

1585D-E4UBDE-10 Micro D-Code, QD Style Ethernet Media

1753-L28BBBM GuardPLC 1600 Safety Controller

1794-ID2 Flex 2 Point Distributed I/O Comb Module

194E-AA40 194E Load switch

2080-LC30-16QVB Micro830 16 I/O Controller

2090-CSWM1DF-18AA02 Kinetix Cable Single DSL 2090-Series

20AC3P5A3AYNAEC1 PowerFlex 70 AC Drive 20A

GC646MPS101 Proficy GlobalCare Complete for Logic Developer - PLC Standard - w/Programming Cable

HE693RLY100 8 point unfused relay module for Series 90-30, rated to 8A, 2 NO/NC, 6 NO.

IC610CPU104RR Series One CPU, 700 Words, Expandable to 1.7K Words

IC647HSTSC500M Server to Server Collector for Historian - Standard Server 500 Points (M4 Key)

IC660BBD020 Block 24/48Vdc Source I/O 16 Circuits, 3 Wire Sensor Compatible

IC694MDL940CA Conbal Coated Relay Output module 2 amp, non isolated 16 points.

IC756WDN009E-26 DV Dev Sys VB, Java, C++, C, Eng v2.6

MicroLogix 1500/1769 System 1769-RD REPLACEMENT 1769 I/O TERMINAL DOORS

PLC-5/1771 System 1771-P5 POWER SUPPLY,SLOT,8A,24V DC

Distributed I/O 1798-IB4D FLEXARMOR 4 INPUT 24 VDC MODULE WITH DIAGNOSTICS

Operator Interface 2711P-B6M3A PV PLUS 600 GRAYSCALE, KEY/TOUCH, DH485, AC PS

Support 9323-PA2IS SUPT RENEWAL CONTRACT FOR 9323PA2I

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Support F1772-LZSERA FIRMWARE UPGRADE FOR 1772-LZ PLC2 PROCESSOR MODULE

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RSI Software Products 9305-RSVADFCPTE RSVIEW32 ACTIVE DISPLAY FLOAT. CLIENT (PORTUGUESE)

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Motion Control 2094-BL02 MODULE, LINE INTERFACE, 15KW 400/460V, 6A+3A 24VDC

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IC200UDR006 28 point PLC, (16) 12VDC In, (1) 12VDC Out, (11) Relay Out, 12VDC Power Supply. Battery (IC200ACC403) is required for long term data rentntion and Real Time Clock. Battery not included.

IC752CBT020RR Datapanel 320T MEG (Mono Expansion w/ Genius): 320x240 1/4 VGA Monochrome LCD with 80386SX/40 PC processor. Analog touch screen with text, bitmaps, bar graphs, real time clock. With 2M memory. With Genius PC/104.

MTR-1N32-I-N-D-S-0RR Stepping Motor Nema34

ZA06B-0116-B503 B1/6000is servo motor with 24 VDC brake and 64k serial encoder

20BD5P0A0AYNACC0 PowerFlex 700 AC Drive 5 A at 3 Hp 20B

20G11TF415JN0NNNNN PowerFlex 755 AC Packaged Drive

25-PM1-D1P4 PowerFlex 520 0.4kW (0.5Hp) Power Module

372SPU78001PSTH Quantum PROWORX 32 ON/OFFLINE THREE USER PKG

FRN0.4E1S-2J 1.1KVA 3A 0.4KW 3相AC220V/50Hz/60Hz

A20B-0005-0583

1492-SPM3D030 MCB Supplementary Protector 3 A

軟啟動(dòng)器 3RW40281BB15

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150-SD2NBR SMC-50 SOLID STATE MOTOR CONTROLLER 420A

1738-ADN12 ArmorPoint DeviceNet Network Adaptor

1783-US7T1F Stratix 2000 7+1 port unmanaged switch

193-EXP-PS-AC E300 AC Expansion Power Supply

20-750-NEMA1-F4 NowerFlex 750 Frame 4 Conduit Box Kit

2090-CPWM7DF-16AF07 MP-Series 7m Length Power Cable

20AB015F0AYNANC0 PowerFlex 70 AC Drive 15.3 A at 5 Hp 20A

GA647IFESGSR00300 GCA iFIX Optn: ESig & ERec 300 I/O Srv

GP646IFCLNTCRO100 GCP iFIX iClientTS Read Only 1 PK Runtime Version

IC600BF806RR 12Vac/dc Input Module (8 points)

IC647HSTCC20KM Calculation Collector for Historian - Standard Server 20000 Points (M4 Key)

IC647TBLCPVC010 Virtual Campus for Proficy Troubleshooter and Cause+ - 10 Users

IC693MDL754 12/24VDC Output (0.75 amps per point) Module 32 point. The module requires a terminal block (IC694TBB032 box style or IC694TBS032 spring clamp style terminal block). Terminal block is sold seperaby. Output response Time is 0.5ms.

IC756LDV000K-99 DV Development - Inb/Linux RedHat Op Sys, Korean, Version 9.9

Pico Controllers 1760-CBL-INT01 PICO-LINK CONNECTIVITY CABLE .3M 1 PCS/PACK

PLC-5/1771 System 1771-ODK CONFORMALLY COATED, 120V AC ISOLATED OUTPUT MODULE

Distributed I/O 1791-16A0 BLOCK I/O, 120V AC, 16 POINT MODULE (16 INPUT)

Communications 1786-TCT2BD1 CONTROLNET TNC IP67 T-TAP/BNC STRAIGHT

Operator Interface 2706-PSW1 INVIEW MESSAGING SOFTWARE.

Support 9701-VWSS025AR SUPT REINSTATEMENT CONTRACT FOR 9701VWSS025AENE

Support 9324-RL0100FRS SUPT RENEWAL CONTRACT FOR 9324RL0100FR

EtherNet/IP Products 2711P-K15C4D2 PV PLUS 1500, KEYPAD, ENET, DC PS, EXT MEM

RSI Software Products 9301-2SE340PTU5R RSVIEW32 RUNTIME 5K-32K UPGRADE OUT-SUPT (PT)

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Motion Control F-4075-R-H00AN MOTOR,F-,NEMA 56C,82 IN LB CONT.

4362-H 4362 WITH 0-10 OR 4-20 mA OUTPUT

IC200ACC404 Spare parts kit. Two terminal strips and four plastic doors and four covers

IC693DSM314 Series 90-30 DSM314 Motion Controller, 1-4 axis

TGT-S000-1-1 Target System Module with 2 MB RAM

VDOCS-OFF5 VisualDocs Office (5) seats

20BD022A0AYNACD0 PowerFlex 700 AC Drive 22 A at 15 Hp 20B

20G11FC022AA0NNNNN PowerFlex 755 AC Packaged Drive

22C-D010N103 PowerFlex 400- 4 kW (5 HP) AC Drive

140CRP93200 Quantum RIO 處理器接口, S908 Head, 雙電纜，本地（總站）

285-BRC25-M12D Source Brake Patchcord Cable, 12M, M25

計(jì)數(shù):0-999999c,計(jì)數(shù)速度:1Kcps,計(jì)時(shí)時(shí)間:0.00s-99999.9h

1492-SPM1D150 MCB Supplementary Protector 15 A

通用型變頻器 6SE6 440-2UD31-5DB1 "15 KW,275 x 520 x 245"

電機(jī)啟動(dòng)器 3VU13403MS00

150-C480NCD SMC-3 480A Smart Motor Controller

1609-SPD UPS Surge Replacement Module

1771-IC DC INPUT 48V

193-EC3CB E3 Plus 5-25 A Overload Relay

198-MT2 IEC Enclosure Accessory

2090-CPBM7E7-16AF30 MP-Series 30 m Length Cable

2094-AM05-S Kinetix 6000 Axis Module

CW0DT128M/UGR 128M RAM Upgrade Kit for DuraTouch Industrial PC

GFK-0582 Series 90 PLC Serial Communications Driver User's Manual

IC200UEX726 RTD expansion module for VersaMax Micro Pt 100, -100 to +600 C-150 to +1050 F 2 and 3 wire support and 2 analog output voltage and current.

IC647AQC002 PA Quality Client 2 Pak

IC647PFSM2011 Proficy for Sustainability Metrics 2011

IC693CHS399 Base, Remote Expansion, 5 Slots (700 ft.)

IC754UPGRD01VINT QP View Intermediate OS Upgrade Qty-1

MB-FB-GT Proficy Process Systems HD2-GTR-4PA Simplex Gateway MB from Pepperl+Fuchs

SLC/1746 System D1784-6.5.17 SLC500 & PLC5 I/O MONITOR USER MANUAL

Distributed I/O 1734-ACNR 24V DC CONTROLNET ADAPTER

Application-specific products 1803-EEM02E4 EEM,16 ANALOG, 4 TO 20 MA, NEMA 4 ENCLOSURE

Operator Interface 2711-T10G14 PV1000 GRAYSCALE TOUCH, MBUS & RS232 PRINT

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Support 9381-PEDRCPENR SUPT REINSTATEMENT CONTRACT FOR 9381PEDRCPEN

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RSI Software Products 9301-2SE330JPU1R RSVIEW32 RUNTIME 300-1500 UPGRADE OUT-SUPT (JP)

RSI Software Products 9358-PBNT03ENE RSBATCH NT FOR PROCESSLOGIX 03 UNITS

Motion Control MPL-B640F-SJ24AA MOTOR,SERVO,36.0NM,3000RPM,SINGL,460V,BRK

Miscellaneous

GQSK2D100S2P QUICKSTART KIT 6" STN GE LABEL

IC646NSL001 CIMPLICITY SQL 1 Client User

MTR-3T69-G-R-B-M-0 MTR-Series Servo Motor, Resolver, Metric, 24V Brake

ST-222F STXi output module 16 points, Positive Logic, 24VDC/ 0.3A

20BC085A3ANNACC0 PowerFlex 700 AC Drive 85 A 45 kW 20B

20F14FC085JA0NNNNN PowerFlex 753 AC Packaged Drive

22A-A4P5N114 PowerFlex 4- 0.75 kW (1 HP) AC Drive

Quantum Memory 內(nèi)存卡

284-MTRS22-M4 ArmorConnect Shielded Motor Cable

C200H-COV11 I/O單元蓋板

1492-RCDA4C40S Residual Current Device 40 A

有源導(dǎo)軌 6ES7195-1GA00-0XA0 有源導(dǎo)軌/480mm

變送器 3RS11 40-2GD60

1497-K-BAJK-0-N Control Circuit Transber

1606-XLE240EP Power Supply XLE 240 W Power Supply

1763-L16BBB MicroLogix 1100 16 Point Controller

188-K3D200-N Miniature Circuit Breaker 20 A

194L-HE4A-451 IEC Control And Load Sw Actuator Type A

2090-CPBM7DF-08AA25 MP-Series 25m Power and Brake Cable

2090-XXNPMF-14S30 Kinetix Drives 30m Standard Cable

BC647TRT150 CIMPLICITY HMI Server 150 I/O Runtime System with Proficy GlobalCare

GC647PSC300 Global Care for Proficy Process Systems 3000 I/O with CIMPLICITY

IC200MDL940CA OUTPUT RELAY 2A ISO FORM A 16PT MODULE CONFORMAL COATED

IC646PME050 Proficy Change Management for ME 50 user pack

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IC687BEM713 Half Slot Bus Transmitter Module

IC697VAL324 Discontinued, replacement is Embedded VME-6550. Contact GE IP Embedded for details.

IC800SSI407RS1 7.2 amp 480 VAC S2K servo controller for MTR series motors

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ControlNet Products 2711P-K7C15D1 PV PLUS 700, KEYPAD, CNET, DC PS, STD MEM

RSI Software Products 9301-2SE2500U3 UPGRADE: IN-SUPT: RSVIEW32 WORKS 300 TO 100K

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Motion Control MPL-A4540F-HK24AA MOTOR,SERVO,10.2NM,3000RPM,ENCDR,230V,BRK,13KG

Motion Control 2090-XXNFY-S12 CABLE,NON-FLEX,MOTOR FEEDBACK,Y,12M

GABI31200C2P/AR QUICKPANEL 10.5" TFT W/AB RIO GE LABEL

IC641PCC804 Annual Maintenance for IC641PCC004

IC800SSI104RD2 4.3A, 115/230V, DeviceNet S2K Servo Controller for MTR Series Motors

PR-PAT-RX-1.2 Proficy PAT - Process Analytical Software Suite, Pharmaceutical

20BB015A3AYNBNC0 PowerFlex 700 AC Drive 20B

20DD8P0A0NYNANGNE PowerFlex 700S AC Drive 8 A 5 Hp 20D

21-49-1 Photoelectric Accessories

2711P-K12C4A9 PanelView Plus Terminal

280-PWRM35D-M1 ArmorStart Three-Phase Power Media

CPM2A-40CDR-A 40點(diǎn)主機(jī) AC100-220V 24點(diǎn)入16點(diǎn)繼電器輸出 自帶RS232C口

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2090-CFBM7DF-CEAA60 MP-Series 60m Servo Feedback Cable

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IC200ALG325 Analog output 13 bit voltage 8 channel

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IC647IFPRDV00900M iFIX Profsnl SCADA 900 I/O Development (M4 Part)

IC660SLA104 Red Safety Label Kit for IC660BBA104 Genius Blocks

IC697CGR772 Hot Standby Genius Dual Bus CPU, 486DX4, 2K Discrete I/O, 512K byte fi xed user memory, Floating Pt.

IC800CBL022 Encoder cable for B0.5/3000 motor. 14 meters

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Industrial Computers 6182H-7KEH4D VVCE 700, KEYPAD, EXT MEM, ENET, DC

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ControlNet Products

RSI Software Products 9301-2SE2353PTE RSVIEW32 WORKS 5K WITH RSLINX (PORTUGUESE)

RSI Software Products 9351-WKTSRT INTERCHANGE FOR WINDOWS RUNTIME

RSI Software Products 9399-WSPUG WINTELLIGENT QUALITY USE GUIDE

Motion Control 2090-DAIO-D5001 CABLE, NON-FLEX, CN1 CONTROL, 01M

BC646MSS101 Logic Developer - State Standard w/Programming Cable

IC300TRM005 Cage-clamp (screw) style Network plug, 5 terminal

IC754VSL12CTD 12" TFT QuickPanel View, Loaded, 24VDC

MTR-3T67-G-R-B-M-0 MTR series metric servo motor with resolver and brake

20AD011A3AYNANG0 PowerFlex 70 AC Drive 11 A at 7.5 Hp 20A

20DC043A3EYNAEBSE PowerFlex 700S AC Drive 20D

20G1ANC367JN0NNNNN PowerFlex 755 AC Packaged Drive

25C-B011N104 PowerFlex 527 2.2kW (3Hp) AC Drive

280-MTR22-M14 ArmorStart 90 Degree M22 Motor Cordset

FR-F740-S132K 198KVA 260A 132KW 3相AC380V/50Hz/60Hz

1492-LS2-4 IEC Sensor Blck 5.1x81x38.5mm Spr Clp

1494G-EF3J6-98-412-414 NEMA 1494G Enclosed Disconnect

軟啟動(dòng)器 3RW44432BC36

ET 200SP 6ES7134-6FB00-0BA1 AI 2xU 標(biāo)準(zhǔn)型，基座單元類型 A0、A1

1585D-M4DC-H Ethernet Media

1756-A4K ControlLogix 4 Slots Chassis

1794-IG16 Flex 16 Point Digital Input Module

194E-CA00E-PE-TN 194E Load switch

2080-LC50-48QBB Micro850 48 I/O EtherNet/IP Controller

2090-CSWM1DF-18AA16 Kinetix Cable Single DSL 2090-Series

20AC3P5C3AYNNNC0 PowerFlex 70 AC Drive 20A