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該體系采用PLC作為操控中心，完成PID閉環(huán)運(yùn)算、多泵上下行切換、顯示、故障確診等功用，由變頻器調(diào)速方法主動(dòng)調(diào)理水泵電機(jī)轉(zhuǎn)速，達(dá)到恒壓供水的意圖。

　　一、前語

　　跟著操控技術(shù)的發(fā)展與完善，變頻器及PLC在各個(gè)行業(yè)的使用愈來愈廣，PLC與變頻器的可靠性與靈活性得到了用戶的認(rèn)可。一起傳統(tǒng)的水塔供水方法暴露了許多缺點(diǎn)：水的二次污染，用水高低峰的不平衡，管道閥門易損壞，維修保養(yǎng)費(fèi)用過高等等。在此條件下各種恒壓供水方法應(yīng)運(yùn)而生，其間由變頻器、PLC操控的方法尤為遍及，這種方法的特色：體系穩(wěn)定，功用強(qiáng)大，變頻器用于供水更加節(jié)能，所以廣泛使用在多層住宅小區(qū)生活消防供水體系中，現(xiàn)在許多場(chǎng)合也有使用，比方中央空調(diào)體系、供水加壓站、集中供熱等，這種方法經(jīng)受了時(shí)刻的考驗(yàn)，已有許多的使用實(shí)例。本文介紹的體系在寶雞某電廠家屬區(qū)已從98年運(yùn)轉(zhuǎn)至今，體系穩(wěn)定，性能可靠，得到了用戶的必定和好評(píng)。

　　二、體系組成：

　　1、體系概述：

　　該體系由四臺(tái)大泵(22KW)與一臺(tái)小泵(5.5KW)組成;PLC部分由西門子可編程操控器S7-200系列的CPU226，文本顯示器TD200組成;變頻器采用三菱FR-A540系列，功率22KW。

　　用戶所需的生活用水壓力、消防用水壓力、運(yùn)轉(zhuǎn)方法等參數(shù)在TD200文本顯示器上設(shè)定，壓力傳感器把用戶管網(wǎng)壓力轉(zhuǎn)換為0-10V標(biāo)準(zhǔn)信號(hào)送進(jìn)PLC模擬量模塊EM235，PLC經(jīng)過采樣程序及PID閉環(huán)程序與用戶設(shè)定壓力構(gòu)成閉環(huán)，運(yùn)算后轉(zhuǎn)換為PLC模擬量輸出信號(hào)送給變頻器，調(diào)理水泵電機(jī)轉(zhuǎn)速，達(dá)到恒壓供水的意圖。

　　該體系有各個(gè)泵的運(yùn)轉(zhuǎn)時(shí)刻累計(jì)功用，經(jīng)過PLC的數(shù)據(jù)區(qū)保持可以斷電回憶。每次起動(dòng)時(shí)先起動(dòng)1#小泵，當(dāng)用水量超越一臺(tái)泵的供水能力時(shí)，PLC經(jīng)過程序完成泵的延時(shí)上行切換，切換原則為當(dāng)前未運(yùn)轉(zhuǎn)的大泵累計(jì)運(yùn)轉(zhuǎn)時(shí)刻最少的先投入;當(dāng)壓力超越時(shí)，PLC經(jīng)過程序完成泵的延時(shí)下行切換，切換原則為當(dāng)前正在運(yùn)轉(zhuǎn)的大泵運(yùn)轉(zhuǎn)時(shí)刻最多的先撤出。直到滿足設(shè)定壓力為止。尋求的最終目標(biāo)為壓力恒定。

　　當(dāng)供水負(fù)載變化時(shí)，變頻器的輸出電壓與頻率變化主動(dòng)調(diào)理泵的電機(jī)轉(zhuǎn)速，完成恒壓供水。

　　體系還可經(jīng)過PLC的實(shí)時(shí)時(shí)鐘主動(dòng)守時(shí)供水，用戶在TD200上設(shè)定每天最多6段(段數(shù)也可設(shè)定)守時(shí)供水，比方早上6：00到8：30，中午11：20到1：30等。

　　體系可動(dòng)態(tài)顯示各種參數(shù)，如設(shè)定壓力，運(yùn)轉(zhuǎn)壓力，水位高度，運(yùn)轉(zhuǎn)方法，實(shí)時(shí)時(shí)刻，日歷，各個(gè)泵的運(yùn)轉(zhuǎn)時(shí)刻累計(jì)(準(zhǔn)確到秒)，運(yùn)轉(zhuǎn)狀況，故障信息等等。為了不使體系中TD200畫面顯得呆板，在PLC程序中操控TD200中的畫面守時(shí)切換，動(dòng)態(tài)顯示;

　　體系還有故障自確診功用，各泵發(fā)作過載、缺相、短路、傳感器斷線、傳感器短路、水位下限、水壓超高、水壓超低、變頻器故障等，都會(huì)有聲光報(bào)警，TD200上一起顯示故障類型，告訴設(shè)備維修人員處理，并可回憶故障發(fā)作時(shí)刻及班次，以便追查原因及相關(guān)責(zé)任。

　　2、作業(yè)原理：主動(dòng)手動(dòng)方法

　　(1)手動(dòng)運(yùn)轉(zhuǎn)時(shí)，可按下按鈕起動(dòng)中止水泵在工頻狀況下運(yùn)轉(zhuǎn)，徹底脫離開PLC及變頻器的操控，該功用首要用在檢修及主動(dòng)體系出現(xiàn)故障時(shí)的應(yīng)急供水方法中。

　　(2)主動(dòng)運(yùn)轉(zhuǎn)時(shí)，悉數(shù)泵的運(yùn)轉(zhuǎn)依程序主動(dòng)作業(yè)。

　　上行過程：當(dāng)在主動(dòng)運(yùn)轉(zhuǎn)方法時(shí)，按下TD200上的起動(dòng)軟健，體系先起動(dòng)1#小泵，PLC程序操控模擬量模塊EM235給定變頻器一固定頻率輸出，此時(shí)若用 PID運(yùn)算輸出直接操控變頻器則(設(shè)定壓力大，運(yùn)轉(zhuǎn)壓力為零，所以運(yùn)算輸出最大)變頻器依設(shè)定的上升時(shí)刻運(yùn)轉(zhuǎn)，升速太快，體系沖擊很大。等泵運(yùn)轉(zhuǎn)一會(huì)兒，管網(wǎng)壓力堆集后，再用PID運(yùn)算輸出操控變頻器。具體時(shí)刻和頻率與管網(wǎng)體系有關(guān)，在現(xiàn)場(chǎng)調(diào)試時(shí)這兩個(gè)參數(shù)在TD200上設(shè)定調(diào)整。管網(wǎng)越大，時(shí)刻越長(zhǎng)。

　　當(dāng) 1#小泵達(dá)到50HZ后，體系壓力仍偏低，則延時(shí)一段時(shí)刻后，體系靠PLC程序把1#泵切換到工頻運(yùn)轉(zhuǎn)，一起由PLC輸出一個(gè)開關(guān)量給變頻器的MRS端子，變頻器瞬間制止輸出，此時(shí)PLC把運(yùn)轉(zhuǎn)時(shí)刻最少的泵變頻接觸器接通后，撤掉制止輸出，相應(yīng)的泵變頻起動(dòng)運(yùn)轉(zhuǎn);延時(shí)切斷1#小泵，體系中相應(yīng)的一臺(tái)大泵變頻運(yùn)轉(zhuǎn)，壓力主動(dòng)調(diào)理，若體系壓力平衡，則頻率穩(wěn)定在一個(gè)相對(duì)的規(guī)模，若頻率達(dá)到50HZ后壓力依然偏低，則再投入一臺(tái)大泵，比較剩下的泵的累計(jì)運(yùn)轉(zhuǎn)時(shí)刻，時(shí)刻少的先行投入，以此類推。注意，上行中，只要有一臺(tái)大泵運(yùn)轉(zhuǎn)，則1#小泵要斷開，大泵與小泵一起運(yùn)轉(zhuǎn)時(shí)，小泵的功率很低。

　　下行過程：當(dāng)體系壓力偏高，變頻器運(yùn)轉(zhuǎn)在18HZ左右(18HZ以下泵的功率很低，經(jīng)驗(yàn)值)時(shí)，PLC程序判斷運(yùn)轉(zhuǎn)在工頻狀況的泵累計(jì)運(yùn)轉(zhuǎn)時(shí)刻(若只有一臺(tái)泵不作判斷)，運(yùn)轉(zhuǎn)時(shí)刻最多的泵延時(shí)先行撤出，在撤出的瞬間，PLC操控變頻器運(yùn)轉(zhuǎn)頻率在50HZ，要不體系沖擊過大，簡(jiǎn)單有水垂現(xiàn)象，延時(shí)一會(huì)兒后，再把 PID運(yùn)算輸出投入即可;以此類推。注意：下行過程中，到最后一臺(tái)大泵運(yùn)轉(zhuǎn)時(shí)，頻率在18HZ左右，體系壓力依然偏高時(shí)，則把1#小泵切換到變頻運(yùn)轉(zhuǎn)。這種情況在夜間或許發(fā)作，當(dāng)供水管網(wǎng)很大時(shí)，也許沒有這個(gè)或許性。

　　三、注意事項(xiàng)：

　　1、該體系中有泵的工頻變頻上行切換，為了體系的快速響應(yīng)，切換時(shí)刻最好越短越好，切換時(shí)時(shí)刻差很小，所以各個(gè)泵的變頻接觸器與工頻接觸器最好用可逆接觸器，電氣線路與PLC程序中也要有互鎖功用。避免發(fā)作意外短路事端。對(duì)體系或變頻器形成危害。

　　2、變頻器上行下行切換時(shí)刻設(shè)定，假如設(shè)定值過大，則體系不能迅速對(duì)管網(wǎng)的用水量做出反應(yīng);假如設(shè)定值過小，則或許引起體系頻繁的投入泵，撤出泵的動(dòng)作;為此，PLC程序中增加判斷設(shè)定壓力與運(yùn)轉(zhuǎn)壓力在臨界切換狀況時(shí)，只要不超越答應(yīng)的誤差規(guī)模內(nèi)，不做泵的切換。

　　3、變頻器在上行切換時(shí)，必須要有瞬間制止輸出功用，變頻器沒有此功用可用自在停車功用;所以選擇變頻器時(shí)要注意這點(diǎn)。
 

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電機(jī)啟動(dòng)器 3VU13403NL00

150-C43NCR SMC-3 43A Smart Motor Controller

1609-SBAT Bul 1609 UPS Standard 12VDC Battery

1771-IAD 1771 16 Point Digital Input Module

193-EC2PB E3 Plus 0.4-2.0 A Overload Relay

198-MS24 Start/Stop, On/Off Push Button Kit

2090-CPBM7E7-16AF15 MP-Series 15 m Length Cable

2094-AM01-S Kinetix 6000 Axis Module

CW0DT1005 Industrial Key Board for DuraTouch, QWERTY Keyboard, Elastomer Type

GFK-0487 Series 90 PCM Development Software (PCOP) User's Manual

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IC647APXM APX:Moore APACS

IC647PFL300 Proficy Process Systems Standard Edition 3000 I/O with iFIX

IC693CHS398LT Base, Expansion, 5 Slots (LT)

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Distributed I/O 1734D-IB8XOW8 24 VDC 8 SINK IN 8 RELAY OUT, DNET COMMS, SCREW

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Support 9301-2SE3500JPS SUPT RENEWAL CONTRACT FOR 93012SE3500JP

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DeviceNet Products 1790D-N0C2 DNET LDX, 2 OUTPUT ANALOG CURRENT BSE,D-SHELL CONN

RSI Software Products 9301-2SE330ITU1R RSVIEW32 RUNTIME 300-1500 UPGRADE OUT-SUPT (IT)

RSI Software Products 9358-PBEPB30ENE RSBIZWARE BATCH & EPROCEDURE BNDLE PLX 30 UNITS

Motion Control MPL-B640F-MJ24AA MOTOR,SERVO,36.0NM,3000RPM,MULTI,460V,BRK

Motion Control 2090-UXLF-HV350 AC LINE FILTER,ULTRA,50 AMPS, 460V, 3 PHASE

GQSJ2D100S2P QUICKSTART KIT 5" STN GE LABEL

IC646NRV000 Report Manger Integrated Viewer

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ST-2124 STXi output module 4 points, TTL, 5VDC/20mA Non inverting

20BC085A0AYNANC1 PowerFlex 700 AC Drive 85 A 45 kW 20B

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22A-A4P5H204 PowerFlex 4 0.75 kW (1 Hp) AC Drive

490NOR00003 Networks Ethernet MTRJ－ MTRJ 光纖電纜，3m

284-MTRS22-M14 ArmorConnect Brake and Motor Cable

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1492-RCDA4C25 Residual Current Device 25 A

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變送器 3RS11 40-1GD60

1497-J-BASX-0-N Control Circuit Transber

1606-XLE240EE Power Supply XLE 240 W Power Supply

1763-BA MicroLogix 1100 Battery

188-K3D160-N Miniature Circuit Breaker 16 A

194L-HE4A-350 194L Control And Load Switch Actuator

2090-CPBM7DF-08AA15 MP-Series 15m Power and Brake Cable

2090-XXNPMF-14S20 Kinetix Drives 20m Standard Cable

BC647TRT050 CIMPLICITY HMI Server 50 I/O Runtime System with Proficy GlobalCare

GC647PSC100 Global Care for Proficy Process Systems 1000 I/O with CIMPLICITY

IC200MDL930LT OUTPUT RELAY 2.0A PER PT ISOLATED FORM A 8PT (LT)

IC646PME005 Proficy Change Management for ME 5 user pack

IC647MVD000 ME View View OPC Driver License with Hardware Key

IC684TROLI605 CIMPLICITY HMI Plant Edition Online Course -Module 5

IC697VAL308 Discontinued, future replacement is Embedded VME-6550. Contact GE IP Embedded for details.

IC800SSI407RD2RR 7.2A, 480V, DeviceNet S2K Servo Controller for MTR Series Motors

SLC/1746 System 1747-M1 EEPROM MEMORY MODULE, 1K FOR PROGRAMMABLE CTRLR

Industrial Computers 6181P-12TPXPHDC VERSAVIEW INTEGRATED DISPLAY COMPUTER 12-INCH

Application-specific products 9358-PBBK60ENE RSBIZWARE BATCH FOR PLX BACK-UP KEY 60 UNITS

Operator Interface 2711-K5A14 PV550 MONOCHROME KEY, MBUS & RS232 PRINT

Support 9306-4KS0EFFR SUPPORT REINSTATEMENT CONTRACT FOR 93064KS0EFF

Support 9393-RSTHYDS SUPT RENEWAL CONTRACT FOR 9393RSTHYD, 9393RSTPHYD

ControlNet Products 2711E-T10C15 PANELVIEW 1000E TOUCHSCREEN TERMINAL, 10.4" FLAT

RSI Software Products 9301-2SE2500U1R UPGRADE: OUT-SUPT: RSVIEW32 WORKS 32K TO 100K

RSI Software Products 9358-BEPB30U2R UPGRADE: OUT-SUPT: RSBW BATCH & EPROCEDURE 10 TO30

Motion Control MPL-A4540F-HJ22AA MOTOR,SERVO,10.2NM,3000RPM,ENCDR,230V,9.5KG

Motion Control 2090-XXNFY-S05 CABLE,NON-FLEX,MOTOR FEEDBACK,Y,5M

CMP-26000019 Target Replacement Fan

IC641PCC134 Logic Engine (runtime) with GUI - 512 Points

IC800SSD420RS1 20A, 480V, S2K Servo Drive for MTR Series Motors

PR-PAT-MODBUS-INR Proficy PAT - Modbus Slave Interface: Provides The Capability To Interact With Other Systems Via The Modbus Protocol

20BB015A0AYNBNC1 PowerFlex 700 AC Drive 20B

20DD8P0A0EYNANANE PowerFlex 700S AC Drive 8 A 5 Hp 20D

20YF325N0ANNANA0 PF 700AFE,FR10,690 VAC,325 A,IP00,W/LCL

2711P-K10C4D8 PanelView Plus Terminal

280-PWRM35C-M8 ArmorStart Three-Phase Power Media

CPM2A-30CDR-A 30點(diǎn)主機(jī) AC100-220V 18點(diǎn)入12點(diǎn)繼電器輸出 自帶RS232C口

1492-MS5X5 IEC 5 x 5 mm Marker Card

1495-N65 Protective Fuse Cover

行程開關(guān) 3SE53120SF12

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1585J-M4UB-2 RJ45 Ethernet Media

1756-OH8I ControlLogix 8 Point D/O Module

188-K1C100-N Miniature Circuit Breaker 10 A

194E-KA00E-P11 194E Load switch

2090-CFBM7DF-CEAA25 MP-Series 25m Servo Feedback Cable

2090-UXLF-350 Ultra Series 480V 50Amp Stud Filter

BC646SJM365 Sol Provider license w/CME - Japan Only

GC647IFCLNTS010 GCC iFIX iClientTS 10 Additional Users

IC200ALG321LT ANALOG OUTPUT 12 BIT VOLTAGE 0-10V 4CH (LT)

IC646IFCLNTCRO100M iFIX iClient Read Only 100 PK Keyless (M4 Part)

IC647IFPRDV00300M iFIX Profsnl SCADA 300 I/O Development (M4 Part)

IC660SLA100 Red Safety Label Kit for IC660BBA100 Genius Blocks

IC697CBL803 Cable, RCM Communication (3 feet)

IC800CBL002 Digital servo command cable for DSM302 or DSM314. 3 meters

ControlLogix/1756 System 1756-M13 LOGIX5555 1.5MBYTE MEMORY MODULE

Industrial Computers 6182H-7KEH15D VVCE 700, KEYPAD, EXT MEM, CNET, DC

Process Control 9358-PBA10ENE RSBIZWARE BATCH FOR PROCESSLOGIX ARCHIVER 10 UNITS

Operator Interface 2711P-K15C6B1 PV PLUS 1500, KEYPAD, RIO/DH, AC PS, STD MEM

Support 9352-WC2500S SUPPORT RENEWAL CONTRACT FOR 9352-WC2500

Support 9310-WL100S 9310-WL100 SOFTWARE SUPPORT CONTRACT RENEWAL

Support F6008-SV FIRMWARE UPGRADE FOR 6008-SV I/O MODULE

RSI Software Products 9301-2SE2353JPE RSVIEW32 WORKS 5K WITH RSLINX (JAPANESE)

RSI Software Products 9351-WESRT INTERCHANGE FOR WINDOWS RUNTIME

RSI Software Products 9399-WPMUG RSSERVER FOR POWER MONITORING DEVICES USERS GUIDE

Motion Control 2090-CDNPBMP-8S60 CABLE,460V,NON-FLEX,MOTOR POWER,MP,8 GAUGE,60M

BC646MSS001 Logic Developer - State Standard

IC300TRM002 Gage-clamp (screw) style Power plug, 2 terminal

IC754VSI12CTD 12" Color-TFT QuickPanel View Intermediate, Touch, 24VDC

MTR-3T67-G-R-0-M-0 MTR series metric servo motor with resolver

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25C-A8P0N104 PowerFlex 527 1.5kW (2Hp) AC Drive

280-MTR22-M10 ArmorConnect Brake and Motor Cable

FR-F740-S90K 137KVA 180A 90KW 3相AC380V/50Hz/60Hz

1492-LMP3Q-B Mini Surf Mnt,Feed-Thru Blk,4 Pts,2.5mm

1494G-EC3N NEMA 1494G Enclosed Disconnect

軟啟動(dòng)器 3RW44432BC35

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1585D-F4UB-2 1585D Ethernet Media Cordset

1756-A17K ControlLogix 17 Slots Chassis

1794-IF8IH FLEX I/O 8 Analog Input

194E-CA00-P11 194E Load switch

2080-LC50-24QWB Micro850 24 I/O EtherNet/IP Controller

2090-CSWM1DF-18AA14 Kinetix Cable Single DSL 2090-Series

20AC3P5C3AYNAEC0 PowerFlex 70 AC Drive 20A

GC646MRA300 Proficy GlobalCare Complete for View Runtime 300 I/O

HE693SNP900 SNP slave module for Series 90-30 with 1 RS-232 port and 1 RS-485 port .

IC610MDL125RR 115Vac Input (8 points)

IC647HSTSS10KM-35 Historian v3.5 Standard Server 10000 Points (M4 Key)