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該體系采用PLC作為操控中心，完成PID閉環(huán)運算、多泵上下行切換、顯示、故障確診等功用，由變頻器調(diào)速方法主動調(diào)理水泵電機轉(zhuǎn)速，達到恒壓供水的意圖。

　　一、前語

　　跟著操控技術(shù)的發(fā)展與完善，變頻器及PLC在各個行業(yè)的使用愈來愈廣，PLC與變頻器的可靠性與靈活性得到了用戶的認(rèn)可。一起傳統(tǒng)的水塔供水方法暴露了許多缺點：水的二次污染，用水高低峰的不平衡，管道閥門易損壞，維修保養(yǎng)費用過高等等。在此條件下各種恒壓供水方法應(yīng)運而生，其間由變頻器、PLC操控的方法尤為遍及，這種方法的特色：體系穩(wěn)定，功用強大，變頻器用于供水更加節(jié)能，所以廣泛使用在多層住宅小區(qū)生活消防供水體系中，現(xiàn)在許多場合也有使用，比方中央空調(diào)體系、供水加壓站、集中供熱等，這種方法經(jīng)受了時刻的考驗，已有許多的使用實例。本文介紹的體系在寶雞某電廠家屬區(qū)已從98年運轉(zhuǎn)至今，體系穩(wěn)定，性能可靠，得到了用戶的必定和好評。

　　二、體系組成：

　　1、體系概述：

　　該體系由四臺大泵(22KW)與一臺小泵(5.5KW)組成;PLC部分由西門子可編程操控器S7-200系列的CPU226，文本顯示器TD200組成;變頻器采用三菱FR-A540系列，功率22KW。

　　用戶所需的生活用水壓力、消防用水壓力、運轉(zhuǎn)方法等參數(shù)在TD200文本顯示器上設(shè)定，壓力傳感器把用戶管網(wǎng)壓力轉(zhuǎn)換為0-10V標(biāo)準(zhǔn)信號送進PLC模擬量模塊EM235，PLC經(jīng)過采樣程序及PID閉環(huán)程序與用戶設(shè)定壓力構(gòu)成閉環(huán)，運算后轉(zhuǎn)換為PLC模擬量輸出信號送給變頻器，調(diào)理水泵電機轉(zhuǎn)速，達到恒壓供水的意圖。

　　該體系有各個泵的運轉(zhuǎn)時刻累計功用，經(jīng)過PLC的數(shù)據(jù)區(qū)保持可以斷電回憶。每次起動時先起動1#小泵，當(dāng)用水量超越一臺泵的供水能力時，PLC經(jīng)過程序完成泵的延時上行切換，切換原則為當(dāng)前未運轉(zhuǎn)的大泵累計運轉(zhuǎn)時刻最少的先投入;當(dāng)壓力超越時，PLC經(jīng)過程序完成泵的延時下行切換，切換原則為當(dāng)前正在運轉(zhuǎn)的大泵運轉(zhuǎn)時刻最多的先撤出。直到滿足設(shè)定壓力為止。尋求的最終目標(biāo)為壓力恒定。

　　當(dāng)供水負載變化時，變頻器的輸出電壓與頻率變化主動調(diào)理泵的電機轉(zhuǎn)速，完成恒壓供水。

　　體系還可經(jīng)過PLC的實時時鐘主動守時供水，用戶在TD200上設(shè)定每天最多6段(段數(shù)也可設(shè)定)守時供水，比方早上6：00到8：30，中午11：20到1：30等。

　　體系可動態(tài)顯示各種參數(shù)，如設(shè)定壓力，運轉(zhuǎn)壓力，水位高度，運轉(zhuǎn)方法，實時時刻，日歷，各個泵的運轉(zhuǎn)時刻累計(準(zhǔn)確到秒)，運轉(zhuǎn)狀況，故障信息等等。為了不使體系中TD200畫面顯得呆板，在PLC程序中操控TD200中的畫面守時切換，動態(tài)顯示;

　　體系還有故障自確診功用，各泵發(fā)作過載、缺相、短路、傳感器斷線、傳感器短路、水位下限、水壓超高、水壓超低、變頻器故障等，都會有聲光報警，TD200上一起顯示故障類型，告訴設(shè)備維修人員處理，并可回憶故障發(fā)作時刻及班次，以便追查原因及相關(guān)責(zé)任。

　　2、作業(yè)原理：主動手動方法

　　(1)手動運轉(zhuǎn)時，可按下按鈕起動中止水泵在工頻狀況下運轉(zhuǎn)，徹底脫離開PLC及變頻器的操控，該功用首要用在檢修及主動體系出現(xiàn)故障時的應(yīng)急供水方法中。

　　(2)主動運轉(zhuǎn)時，悉數(shù)泵的運轉(zhuǎn)依程序主動作業(yè)。

　　上行過程：當(dāng)在主動運轉(zhuǎn)方法時，按下TD200上的起動軟健，體系先起動1#小泵，PLC程序操控模擬量模塊EM235給定變頻器一固定頻率輸出，此時若用 PID運算輸出直接操控變頻器則(設(shè)定壓力大，運轉(zhuǎn)壓力為零，所以運算輸出最大)變頻器依設(shè)定的上升時刻運轉(zhuǎn)，升速太快，體系沖擊很大。等泵運轉(zhuǎn)一會兒，管網(wǎng)壓力堆集后，再用PID運算輸出操控變頻器。具體時刻和頻率與管網(wǎng)體系有關(guān)，在現(xiàn)場調(diào)試時這兩個參數(shù)在TD200上設(shè)定調(diào)整。管網(wǎng)越大，時刻越長。

　　當(dāng) 1#小泵達到50HZ后，體系壓力仍偏低，則延時一段時刻后，體系靠PLC程序把1#泵切換到工頻運轉(zhuǎn)，一起由PLC輸出一個開關(guān)量給變頻器的MRS端子，變頻器瞬間制止輸出，此時PLC把運轉(zhuǎn)時刻最少的泵變頻接觸器接通后，撤掉制止輸出，相應(yīng)的泵變頻起動運轉(zhuǎn);延時切斷1#小泵，體系中相應(yīng)的一臺大泵變頻運轉(zhuǎn)，壓力主動調(diào)理，若體系壓力平衡，則頻率穩(wěn)定在一個相對的規(guī)模，若頻率達到50HZ后壓力依然偏低，則再投入一臺大泵，比較剩下的泵的累計運轉(zhuǎn)時刻，時刻少的先行投入，以此類推。注意，上行中，只要有一臺大泵運轉(zhuǎn)，則1#小泵要斷開，大泵與小泵一起運轉(zhuǎn)時，小泵的功率很低。

　　下行過程：當(dāng)體系壓力偏高，變頻器運轉(zhuǎn)在18HZ左右(18HZ以下泵的功率很低，經(jīng)驗值)時，PLC程序判斷運轉(zhuǎn)在工頻狀況的泵累計運轉(zhuǎn)時刻(若只有一臺泵不作判斷)，運轉(zhuǎn)時刻最多的泵延時先行撤出，在撤出的瞬間，PLC操控變頻器運轉(zhuǎn)頻率在50HZ，要不體系沖擊過大，簡單有水垂現(xiàn)象，延時一會兒后，再把 PID運算輸出投入即可;以此類推。注意：下行過程中，到最后一臺大泵運轉(zhuǎn)時，頻率在18HZ左右，體系壓力依然偏高時，則把1#小泵切換到變頻運轉(zhuǎn)。這種情況在夜間或許發(fā)作，當(dāng)供水管網(wǎng)很大時，也許沒有這個或許性。

　　三、注意事項：

　　1、該體系中有泵的工頻變頻上行切換，為了體系的快速響應(yīng)，切換時刻最好越短越好，切換時時刻差很小，所以各個泵的變頻接觸器與工頻接觸器最好用可逆接觸器，電氣線路與PLC程序中也要有互鎖功用。避免發(fā)作意外短路事端。對體系或變頻器形成危害。

　　2、變頻器上行下行切換時刻設(shè)定，假如設(shè)定值過大，則體系不能迅速對管網(wǎng)的用水量做出反應(yīng);假如設(shè)定值過小，則或許引起體系頻繁的投入泵，撤出泵的動作;為此，PLC程序中增加判斷設(shè)定壓力與運轉(zhuǎn)壓力在臨界切換狀況時，只要不超越答應(yīng)的誤差規(guī)模內(nèi)，不做泵的切換。

　　3、變頻器在上行切換時，必須要有瞬間制止輸出功用，變頻器沒有此功用可用自在停車功用;所以選擇變頻器時要注意這點。
 

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1492-MUA2B-A7-A10 1772 - 1756 Conversion Mounting Assembly

通訊處理器CP 6ES7 340-1AH02-0AE0 CP340，標(biāo)準(zhǔn)串行通訊模塊，RS232C 接口，最高19.2kbit/s,9 針 Sub-D 接口

行程開關(guān) 3SE53220SH21

TIA 博途 WinCC 選件 6AV2107-0CR00-0BB0 SIMATIC WinCC Sm@rtServer for SIMATIC Basic Panels

1585J-M8HB-2 RJ45 Ethernet Media

1756-SYNCH ControlLogix SynchLink Comms Module

188-K1D320-N Miniature Circuit Breaker 32 A

194E-Y40-1753-6G 40 A 194E Load switch

2090-CFBM7E7-CEAF15 15 m Length SpeedTec Extension Cable

2090-UXNPAMP-10S15 MP-Series 15 m Length Power Cable

BC646TRT999 Viewer Runtime System with Proficy GlobalCare

GC647IFPLSR00300 GCC iFIX Plus SCADA 300 I/O Srv

IC200CBL615 Cable expansion shielded 15M 2 connectors

IC646MPS050 Logic Developer PLC Standard 50 Pack

IC647IFSCTSSPRT05M iFIX TS SCADA Support on SCADA -5 Clients OEM (M4 Part)

IC670ALG240 Analog Input, Current, 16 Channel

IC697CPU780RR CPU, Hot Standby Redundancy, 12K Disc. I/O, Exp Mem, Floating Pt

IC800PSHV018 PSM-18HVi 18 kW high voltage power supply kit for Alpha servos

ControlLogix/1756 System 1756-ON8 10-30 VAC 2 AMP OUTPUT 8 PTS (20 PIN)

Industrial Computers 6182H-10KRH15D VVCE 1000, KEYPAD, STD MEM, CNET, DC

Process Control 1757-FIMEXP065 FOUNDATION FIELDBUS FIM MODULE EXPANSION

Operator Interface 2711P-RDB12C PV PLUS 1250, KEY/TOUCH SCREEN DISPLAY MODULE

Support 9355-WABCENR SUPT REINSTATEMENT CONTRACT FOR 9355WABCEN

Support 9351-VSS SUPT RENEWAL CONTRACT FOR 9351VS

ControlNet Products 1785-L80C15 PLC-5/80C FOR CONTROLNET PHASE 1.5

RSI Software Products 9301-2SE2400FRU3 RSVIEW32 WORKS 150-32K UPGRADE IN-SUPT (FR)

RSI Software Products 9355-WABOEMENE RSLINX OEM - ENGLISH

Motion Control MPL-A320H-SK22AA MOTOR,SERVO,2.94 NM,3500RPM,SINGL,230V,4.1KG

Motion Control 2090-U3AE-D4401 CABLE,TWO AXISTO LOGIX 1756MOAE2 CARD,1M

CBL-115 Cable. Modicon 984 Modbus (RS-232)

IC5008TBX0000 18" Unbundled Inbligence Industrial Computer with WIN XP Perbance Series

IC800PCUBC04S030 PowerCube Flying Lead Interface Cable, 400 Steps/Rev & Power Save Enabled, 3 Meters

OC647IFESGDV00075M iFIX Optn: ESig & ERec 75 I/O Development (M4 Part)

20AD027A3AYNACC0 PowerFlex 70 AC Drive 27 A at 20 Hp 20A

20DC300A0EYNBNANE PowerFlex 700S AC Drive 20D

20L-GH10-A1 Hose Kit,(2)10 Ftx1 In. Dia.,W/ Fittings

25C-E4P2N104 PowerFlex 527 2.2kW (3Hp) AC Drive

280-PWRM22C-M015 ArmorStart Three-Phase Power Media

FX2N-16MR-001 主機8入/8出 繼電器輸出

1492-M6X10C Connection Products

1494H-EN3H2 Heavy Duty Fusible Safety Switch

軟啟動器 3RW44466BC44

ET 200SP 6ES7193-6BP20-0BB1 基座單元 BU20-P12+A0+4B ，類型B1，直插式端子，適用于交流輸入/輸出模塊，20mm寬

1585D-M4TBJM-2 Micro D-Code, QD Style Ethernet Media

1756-EWEB ControlLogix ENET/IP Web Server Module

1794-OV32 Flex 32 Point Digital Output Module

194E-DA16 194E Load switch

2090-CCMUSDS-48AA03 Kinetix 3 cable to 1203-USB 3m

2090-DANPT-16S15 TL-Series 15 m Length Power Cable

ABKSTDN0000/DVN 6 inch Color STN/ TCP Label/ 24VDC/ with DeviceNet/ No Agency Approvals

GC646PEW100E Proficy GC for OP EWS Development Software Unltd I/O

HE800ACC108 Cage-clamp (screw) style I/O plug, 8-terminal. (Qty 10)

IC640BRM318RR Workmaster Extended RAM, 512K Bytes

IC647HSTSSEO1500KM eSignature Option for Historian - Standard Server 1,500,000 Points (M4 Key)

IC660BLD120 Cover w/Label for IC660BBD120

IC695CMM002CA RX3i serial communications module. Two isolated RS-232/485 port. Supports Serial Read/Write and Modbus Master/Slave. Requires Unversal Backplane. Conbal Coated

IC756WET100K-22 Custom Editor Toolkit, Korean, Version 2.2

CompactLogix System 1769-ECR RIGHT END CAP/TERMINATOR

PLC-5/1771 System D1771-6.5.116 FAST ANALOG INPUT MODULE USER MANUAL

Process Control 1757-FIM FIELDBUS INTERFACE MODULE

Operator Interface 2711P-B7C4D2 PV PLUS 700, KEY/TOUCH, ENET, DC PS, EXT MEM

Support 6500-PS7COINJR SUPT REINSTATEMENT CONTRACT FOR 6500PS7COINJ

Support 9358-PLTM2600S SUPT RENEWAL CONTRACT FOR 9358PLTM2600ENE

Support F1785-BEMSERB FIRMWARE UPGRADE FOR 1785-BEM COMMUNICATION MODULE

RSI Software Products 9301-2SE2200PTE RSVIEW32 WORKS 300 (PORTUGUESE)

RSI Software Products 9701-VWSB000FRU3 RSV SE STATION 250 - UNLTD DISP UPGRADE (FRENCH)

RSI Software Products 9399-DATAUG RSDATA (OCX) USERS GUIDE

Motion Control 2098-IPD-HV150 HIGH VOLTAGE DRIVE, 34A/68A, ULTRA5000

BC5002TAW0000 12 Inch Inbligence Industrial Computer - Bundled - Standard Series - w/ Windows 2000

IC300CBF000 FOX Fiber Cable Pair, 0.5M

IC752DTX350 DataPanel 35, 2 x 20 VF message center, used DataDesigner to program messages

MTR-3S43-G-R-0-C-SRR Servo Motor Nema56C with Seal

ZA06B-6079-K814 Motor power straight connector for B22/2000is motor

20BE2P7A0AYNAND0 PowerFlex 700 AC Drive 2.7 A at 2 Hp 20B

20G14TC567JN0NNNNN PowerFlex 755 AC Packaged Drive

25-RF035-DL PowerFlex 520 34.8A 230V EMC Filter Kit

2711P-RW7 PanelView Plus CE Accessory

FRN 2 2 P11S-4CX 3 4 KVA 44A 22KW 3相AC380V/50Hz/60Hz

1492-JD3C 2.5 mm Double Level Terminal Block

1492-W3-BL IEC Term Blck 8x47.6x41mm Screw

軟啟動器 3RW40752BB45

工藝型 CPU 6ES7 517-3UP00-0AB0 CPU 1517TF-3 PN/DP，3 MB 程序，8 MB 數(shù)據(jù)；2 ns；集成 X1: 2x PN 接口，支持 IRT；X2: 1x PN 接口，支持 RT；X3: 1x DP 接口

156-B20CA1 20 A Contactor

1746-F5 SLC Power Supply Fuse

1786-RG6F ControlNet Coax 1000 Ft High Flex Cable

193-T1AB48 3.5-4.8 A IEC Bibllic Overload Relay

20-FR09119 COVER, BOTTOM, PF700H, PF700S, FR9

2090-CSBM1DF-14AA06 Kinetix Cable Single DSL 2090-Series

20AC015A0AYNANC0 PowerFlex 70 AC Drive 20A

GA647TPD000 Proficy GlobalCare Assist for CIMPLICITY HMI ProServer No Limit Development and Runtime System