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PCI-85416NHM30030現(xiàn)貨 in stock! 歡迎來電咨詢~！！

PCI-85416NHM30030,

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　　1 引言

　　紡絲機(jī)紡出的滌綸原絲需經(jīng)過牽伸定型后,才具有一定的纖度、強(qiáng)度、伸度和其它的物理性能。VC443A牽伸加捻機(jī)用于滌綸復(fù)絲生產(chǎn)過程中牽伸加捻工序。牽伸絲為低捻復(fù)絲，可直接或經(jīng)加彈工序后供綢廠使用。它的電氣部分由電源控制系統(tǒng)、程序控制系統(tǒng)、錠子交流變頻調(diào)速系統(tǒng)、熱盤控制系統(tǒng)、熱板控制系統(tǒng)組成。隨著機(jī)電一體化技術(shù)的發(fā)展，對系統(tǒng)的可靠性要求愈來愈高，因PLC具有控制可靠、體積小、功能強(qiáng)、速度快,組態(tài)靈活和可擴(kuò)展性的特點(diǎn)而得到了廣泛的應(yīng)用，成為自動(dòng)化系統(tǒng)中的基本電控裝置，故VC443A牽伸加捻機(jī)選用PLC可編程控制器，實(shí)現(xiàn)了生產(chǎn)的自動(dòng)控制。

　　2 PLC選型設(shè)計(jì)

　　系統(tǒng)選用了日立公司的產(chǎn)品:E-64HR可編程控制器,作為主控單元，它有64個(gè)輸入/輸出點(diǎn),其中40個(gè)開關(guān)量輸入點(diǎn)，24個(gè)輸出點(diǎn)，內(nèi)置式電擦除EEPROM可以保護(hù)用戶方便的完成程序和參數(shù)的修改和存儲(chǔ), PLC根據(jù)各輸入點(diǎn)所接按鈕，接近開關(guān)，接觸器等電器信號(hào)的狀態(tài)以及編制的軟件程序自動(dòng)控制各電機(jī)，電磁閥，指示燈等，完成整個(gè)生產(chǎn)的工藝動(dòng)作程序，鋼領(lǐng)板換向及成型自動(dòng)控制。E-64HR具有多種編程工具:通用編程器PGMJ-R和標(biāo)準(zhǔn)編程器PGNJ等，體積小攜帶方便，可在現(xiàn)場實(shí)地進(jìn)行程序調(diào)整和傳送。全部控制程序約276條，可見該系統(tǒng)軟硬件資源得到了相當(dāng)充分的利用。

　　3 VC443A牽伸加捻機(jī)工藝

　　3.1 輸入信號(hào)

　　VC443A牽伸加捻機(jī)控制系統(tǒng)的輸入信號(hào):主令按鈕、限位開關(guān)、接近開關(guān)、鈕子開關(guān)、撥盤開關(guān)的投入信號(hào)，全部為直流輸入，共有40點(diǎn)。

　　3.2 輸出信號(hào)

　　控制的負(fù)載主要分成三類:一是7臺(tái)交流電機(jī):牽伸雙速電機(jī)M1、油泵電機(jī)M2、靠模升電機(jī)M3、靠模降電機(jī)M4、移絲電機(jī)M5、錠子電機(jī)M6、風(fēng)機(jī)M7;二是用于控制鋼領(lǐng)板升降及側(cè)壓輥壓差的電磁閥;三是信號(hào)燈;四是計(jì)數(shù)器，共有24點(diǎn)，全部為繼電器接點(diǎn)輸出信號(hào)。

　　3.3 開車主要控制過程

　　(1) 按“油泵開”按鈕SB7，使接觸器KM5吸合， 油泵開指示燈亮, 油泵電機(jī)M2運(yùn)轉(zhuǎn)。(程序器的輸出50對應(yīng)的LED發(fā)光)。

　　(2) 按“低速開”按鈕SB9。

　　●輔助接觸器KA1吸合，錠子低速運(yùn)轉(zhuǎn)。(程序器的輸出51對應(yīng)的LED發(fā)光)

　　●程序器控制下，使計(jì)數(shù)器復(fù)零，進(jìn)入準(zhǔn)備工作狀態(tài)，內(nèi)部定時(shí)器T01 T02接通，使鋼領(lǐng)板強(qiáng)迫進(jìn)入廢絲盤位置，待TO0延時(shí)到斷開快速閥YV3，鋼領(lǐng)板在程序器控制下微動(dòng)。(程序器的輸出76、65對應(yīng)的LED發(fā)光，延時(shí)到熄滅，66、67對應(yīng)LED交替發(fā)光)

　　●定時(shí)器TO1延時(shí)到，使接觸器KM3吸合，牽伸雙速電機(jī)M1帶動(dòng)牽伸羅拉和上下牽絲盤低速運(yùn)轉(zhuǎn)，低速指示燈亮，進(jìn)入掛絲階段。(程序器的輸出52對應(yīng)的LED發(fā)光)

　　(3) 按“高速開”按鈕SB11。

　　●輔助接觸器KA2吸合，使錠子高速運(yùn)轉(zhuǎn)。(程序器的輸出53對應(yīng)的LED發(fā)光)

　　●程序器控制使電磁閥YV4斷電，側(cè)壓輥加壓。(程序器輸出64對應(yīng)LED發(fā)光)

　　●定時(shí)器T02接通，延時(shí)到后接觸器KM4得電，牽伸雙速電機(jī)M1切換為高速運(yùn)轉(zhuǎn)，高速指示燈亮，繼電器KA3吸合，移絲電機(jī)M5運(yùn)轉(zhuǎn)。(程序器輸出54對應(yīng)的LED發(fā)光。55對應(yīng)的LED發(fā)光)

　　●定時(shí)器T03延時(shí)到后，鋼領(lǐng)板強(qiáng)迫上升，靠模上撞塊使底部打結(jié)開關(guān)SA2接通，定時(shí)器T04得電，使上升閥失電，實(shí)現(xiàn)底部打結(jié)，T04延時(shí)到上升閥YV1/1再次得電，強(qiáng)迫鋼領(lǐng)板快速上升，進(jìn)入正常牽捻區(qū)，待T05延時(shí)到后切斷快速閥YV3，鋼領(lǐng)板在程序器控制下，以正常速度運(yùn)動(dòng)，同時(shí)接通繼電器KA4，靠模升電機(jī)M3運(yùn)轉(zhuǎn)，帶動(dòng)靠模緩慢上升，計(jì)數(shù)器開計(jì)長(程序器56對應(yīng)的LED發(fā)光。65對應(yīng)的LED在接通快速閥時(shí)發(fā)光，74對應(yīng)的LED發(fā)光，有計(jì)長信號(hào)時(shí)發(fā)光指示)。

　　至此開車過程結(jié)束，機(jī)器進(jìn)入正常紡絲。
 

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TIA 博途 WinCC 選件 6AV2107-4XP00-0BF0 SIMATIC WinCC Panel Options Upgrade for WinCC flexible Panel Options

1585J-M8PBJM-40X 1585J Ethernet Media Cables

1760-LDFCA PicoGFX Processor

188-K2D100 Miniature Circuit Breaker 10 A

194L-E12-3253 12A 194L Load Switch

2090-CNSSPSS-AA04 Kinetix 6000M network cable

2090-XXLF-TC3150 Kinetix Drives Line Filter

BC647OEM0110 OEM Edge Program Additional Key - iFIX (Approval Required)

GC647IPWRSTRN00300M iPower Option - Std 300 I/O Run Globalcare Complete part

IC200EBI001 Remote I/O Ethernet network interface unit

IC646NGL000 Omron Host Link Communications

IC647IGSPRM IGS - IGS Premium Drivers

IC670MDL642RR 125VDC Pos/Neg Logic Input 16 pt. Grouped

IC697MDL340RR 120 Vac Output, 2 Amp (16 Points)

IC800SLCIV010 Interface cable to connect any 1 kW to 5 kW SL series amplifier to terminal block. 1 meter

ControlLogix/1756 System 1756-TC02 1756 ETHERNET INTERFACE TRANSCEIVER CABLE 2 METER

Industrial Computers 6182H-12TEH15B VVCE 1250, TOUCH, EXT MEM, CNET, AC

Process Control 1757-PFBUL050 PROFIBUS INTERFACE MODULE USAGE LICENSE

Operator Interface 2711P-RUL10 PANELVIEW PLUS FIRMWARE UPGRADE LICENSE

Support 9357-DNETMD3R SUPT REINSTATEMENT CONTRACT FOR 9357DNETMD3E

Support 9361-VBXS SUPPORT RENEWAL CONTRACT FOR 9361-VBX

ControlNet Products 1734-IT2I 24V DC 2 CHANNEL THERMOCOUPLE INPUT MODULE

RSI Software Products 9301-2SE2403FRE RSVIEW32 WORKS 32K WITH RSLINX (FRENCH)

RSI Software Products 9358-B03UB1 UPGRADE: IN-SUPT: RSBIZWARE BATCH 03 UNT TO BUNDLE

Motion Control MPL-A430H-HK22AA MOTOR,SERVO,6.55NM,3500RPM,ENCRD,230V,6.4KG

Motion Control 2090-UXNFBN-S03 CABLE,ULGRF50ON-FLEX,MOTOR FEEDBACK,N,3M

CBL-146 Cable.GE Series 90 PCM and COMM port 2 (RS-422)

IC610CHS110RR Rack, 115/230Vac Power Supply (5 Slots)

IC800SLA0202 200W, 230 VAC SL Servo Amplifier

OC647IFGLBLCLN010M-51 iFIX WebSpace Client v5.1 - Additional 10 Users

20AD2P1A3AYNNNC0 PowerFlex 70 AC Drive 2.1 A at 1 Hp 20A

20DD011A0EYNANANE PowerFlex 700S AC Drive 20D

20P21AD6P0RA0NNN PowerFlex 6 A DC Drive

2711-NL9 PanelView 1000C Ser D Replace Backlight

280-PWRM22H-M10 ArmorStart Three-Phase Power Media

3G3JV-A4007 3.6KVA 3.4A 0.75KW 三相AC380-460V/50HZ/60HZ

1492-MCAA160 60 A UL489 Miniature Circuit Breaker

1494U-J60-CR-M Cable and Rod Disconnect Kits

軟啟動(dòng)器 3RW44552BC34

Safety Advanced V14 6ES7833-1FA14-0YF5 Upgrade DS V5.4 -> Safety Adv. V14 SP1

1585D-M4UBDM-35 Ethernet Media M12, Patchord

1756-IRT8I ControlLogix 8 Point RTD/Thermocouple In

1797-IRT8 FlexEx 8 Point Temperature Comb Module

194E-E40-1753-6G 40 A 194E Load switch

2090-CFBM6DD-CCAA01 TL-Series 1m Feedback Cable

2090-MPPC-S MP-Series Power Connector Kit

BC646MDA075 View Development/Runtime 75 I/O with Proficy GlobalCare Complete

GC647ABS001 GC PA Batch Analysis Server

HMI-CAB-C118-A Cable - GEFanuc Series 6

IC641SWP040 Series 90 Protocol (SNP) Driver, DOS, Single-Use License

IC647IFCLNTS010M iFIX iClientTS 10 Additional Users (M4 Part)

IC660EBA104 Electronic Assembly for IC660BBA104

IC695PSA040 RX3I Power supply 120/240VAC and 125VDC 40 watts occupies two slots on s ystem base.

IC756WRE049K-22 DataViews Runtime for Windows 25-49, Per User, Korean, Version 2.2