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于Kradolf 的Humbel 傳動(dòng)技術(shù)公司總經(jīng)理Alex Humbel、Humbel 公司車削部門負(fù)責(zé)人Thomas Vollenweider、Humbel 公司技術(shù)與工程部門的Pascal Wanner 以及Suvema AG 公司的Daniele Corso（左起）站在新的埃馬克VL 4 前。

在齒輪制造中，“部件質(zhì)量”是人們經(jīng)常提到的一個(gè)詞語。對(duì)于瑞士Humbel 傳動(dòng)技術(shù)公司來說，這個(gè)詞更有著特別重要的含義：該公司研發(fā)、生產(chǎn)的齒輪和齒輪箱部件主要應(yīng)用于賽車運(yùn)動(dòng)或者制造電動(dòng)驅(qū)動(dòng)系統(tǒng)開發(fā)過程中的原型樣機(jī)——這些都是要求極其苛刻、只需小批量生產(chǎn)的應(yīng)用領(lǐng)域。在這里，“普通”的零件質(zhì)量是遠(yuǎn)遠(yuǎn)不夠的。前不久，這家瑞士專業(yè)制造商擴(kuò)展了其機(jī)床裝備，包括來自埃馬克VL 4 倒立式車床。這款車床的內(nèi)置上下料工件輸送系統(tǒng)是該公司做出此投資決策的重要原因：該系統(tǒng)提高Humbel 公司的生產(chǎn)效率，同時(shí)保證主要加工過程中的零件質(zhì)量。新機(jī)床投入使用幾個(gè)月后，這家瑞士專業(yè)制造商即表示“對(duì)機(jī)床的穩(wěn)定性和高性能感到驚嘆”。
如果要讓Humbel 傳動(dòng)技術(shù)公司總經(jīng)理Alex Humbel 概括公司的專業(yè)知識(shí)和銷售核心內(nèi)容，那么他無需過多考慮：“‘精密’是對(duì)于我們來說起到?jīng)Q定性作用的重點(diǎn)。我們的瑞士總部工廠生產(chǎn)的都是精密的齒輪和 變速箱部件，這些產(chǎn)品必須滿足最高的質(zhì)量要求?！敝灰匆豢垂镜目蛻魜碜阅男╊I(lǐng)域，我們就不難發(fā)現(xiàn)，它們的確做到了這一點(diǎn)：Humbel 生產(chǎn)的齒輪不僅應(yīng)用于一級(jí)方程式錦標(biāo)賽F1和電動(dòng)方程式錦標(biāo)賽FE中，還在航空航天業(yè)、各種機(jī)械制造領(lǐng)域以及作為原型樣件在新型電動(dòng)汽車上都得到廣泛應(yīng)用。這些領(lǐng)域都要求部件具有完美的表面質(zhì)量和最高的穩(wěn)定性——而且同時(shí)只需要小批量生產(chǎn)，200 件是該公司瑞士工廠的批次數(shù)量上限。同時(shí)，該公司本質(zhì)上以高水準(zhǔn)的縱向集成而與眾不同，包括車削、滾齒和磨削到立方加工、電火花加工、一直到淬火的所有相關(guān)工藝?！拔覀円寻l(fā)展成為一家高度專業(yè)化的全方位服務(wù)供應(yīng)商，除了按照客戶和應(yīng)用任務(wù)的要求提供定制產(chǎn)品以外，我們還提供齒輪開發(fā)業(yè)務(wù)?！盇lex Humbel 如此總結(jié)這家1928 年作為“齒輪工廠”創(chuàng)立的家族企業(yè)的發(fā)展過程。
目前，這家專業(yè)制造商投資購買了多臺(tái)埃馬克機(jī)床：其中的三臺(tái)在羅馬尼亞和捷克的子公司使用。第四臺(tái)則在距離瑞士圣加侖約20 公里的瑞士總部Kradolf 工廠運(yùn)行。 這個(gè)VL 4 自動(dòng)化上、下料車削中心，可能讓行業(yè)專家感到驚訝。因?yàn)檫@款機(jī)床主要用于進(jìn)行較大批量的加工。而Humbel使用VL 4 只是對(duì)直徑50 到200 個(gè)法蘭件進(jìn)行軟加工。在更換下一個(gè)工件之前。為什么Humbel 公司決定使用這款機(jī)床呢？“我們很長時(shí)間以來一直在關(guān)注埃馬克技術(shù)。”總經(jīng)理說?！白钪匾氖?，集成上、下自動(dòng)化系統(tǒng)使我們做出了這個(gè)決定。即使加工少量工件，也可以提高生產(chǎn)效率。對(duì)機(jī)床進(jìn)行調(diào)整后，整個(gè)加工過程的人力需要大大減少，同時(shí)還可確保加工過程運(yùn)行可靠。而且，埃馬克的工件輸送系統(tǒng)解決方案結(jié)構(gòu)非常簡(jiǎn)單。在我們看來，很多其他供應(yīng)商的替代自動(dòng)化概念都比埃馬克的解決方案更復(fù)雜，更容易發(fā)生故障?！?br />  

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GC647PME005 GlobalCare Complete for Proficy Change Management Server Machine Edition Version - 5 Concurrent Users

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Industrial Computers 6189-RDB10C VVCE 1000, KEY/TOUCH DISPLAY MODULE

Process Control 9399-RSBACLUG RSBATCH ACTIVEX CONTROLS LIBRARY USER'S GUIDE

Operator Interface 2711-B5A16 PV550 MONO KEY&TOUCH, DF1 & RS232 PRINT

Support 9303-23S0E40S SUPPORT RENEWAL CONTRACT FOR 9303-23S0E40

Support 9371-EPNE3R SUPT REINSTATEMENT CONTRACT FOR 9371EPNE3

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RSI Software Products 9301-2SE2500ESU4 RSVIEW32 WORKS 150-100K UPGRADE IN-SUPT (ES)

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CBL-3C-RD-30 Resolver Cable, MTR-3S & MTR-3N Series Servo Motors, 30 Ft.

IC641CTL937 CIMPLICITY Control Programmer Tooolkit

IC800SLM040N2KE25 400W, 230 VAC SL Servo Motor, 2.5K Quad Encoder

OC647IPWRTS1CLN-50 iPower Option - TS per Client

20AE017C3AYNNNC0 PowerFlex 70 AC Drive 17 A at 15 Hp 20A

20DD077A3ENNACANE PowerFlex 700S AC Drive 77 A 60 Hp 20D

20P41AD667RA0NNN PowerFlex 460V AC 400 HP DC Drive

2711P-B15C22A9P-B PanelView Plus 7 Graphic Terminal

280-PWRM35A-M025 ArmorStart Three-Phase Power Media

MPT-CN300-CH 通訊電纜 3M

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Process Control 1757-UPGSIFL UPGRADE GE API LICENSE QUICKBUILDER I/F

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20DC011A3EYNANANE PowerFlex 700S AC Drive 20D

20G1ALD485AN2NNNNN PowerFlex 755 AC Packaged Drive

25B-D024N104 PowerFlex 525 11kW (15Hp) AC Drive

2711T-T10G1N1 MobileView Tethered Operator Terminal

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1492-L6-BL IEC Term Blck 8.1x65x38mm Spr Clp

1494F-D200 Disconnect Switch

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電源 6EP1 332-4BA00 PM1507：額定輸入電壓 120 V / 230 V AC 自適應(yīng)，輸出 24 V / 3 A

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1747-L553 SLC 5/05 64K Controller

1794-ACNR15XT Flex XT Controlnet Adapter

194E-AA16 194E Load switch

2071-CONN1 Spare Connector Terminals Kinetix 3

2090-CSWM1DF-14AA06 Kinetix Cable Single DSL 2090-Series

20AC2P1A0AYNNNC0 PowerFlex 70 AC Drive 20A

GC646MNT300 Proficy GlobalCare Complete for Logicmaster 90-30

HE693IBM235 Terminal emulation SW/ 3.5 inch disk

IC600YR561RR Substitute IC600YR560

IC647HSTPIM Historian OSI PI Connector (M4 Key)

IC660BBA021RR RTD Input Block, 24/48Vdc Power, 6 Channels, Ph B

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Distributed I/O 1797-XT CONTROLNET EX TRUNK TERMINATOR

Communications DAG-6.5.8 SCADA SYSTEM APPLICATION GUIDE

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Support F1772-LVSERA FIRMWARE UPGRADE FOR 1772-LV PLC2 PROCESSOR MODULE

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RSI Software Products 9358-PLTM2600U2R UPGRADE: OUT-SUPT: PLANTMETRICS 10 TO 200 WORKCELL

Motion Control 8720SM-093-S6TAS1 93 KW/176 AMP, 750 VDC, AC MOTOR WITH SRS60 ENC.

A06B-0113-B175#7008 B0.5/3000 Servo Motor, Holding Brake, 32K Serial Encoder

IC200UAA007-24 Qty of 24, 28 point PLC, (16) 120VAC In, (12) 120VAC Out, 120V/240AC Power Supply. Battery (IC200ACC403) is required for data retention

IC752BCL101 Datapanel 150/160/240E to SNP (25 pin to 15 pin)

MTR-1350-N-A-E-S MTR series NEMA 34 splashproof stepping motor with parallel winding connection

ZA06B-0085-B203 B22/2000is servo motor with 128k serial encoder

20BD2P1A0AYNANC0 PowerFlex 700 AC Drive 2.1 A at 1 Hp 20B

20G11TC540AN0NNNNN PowerFlex 755 AC Packaged Drive

25-JBAD PowerFlex 520 Frame D NEMA/UL Type 1 Kit

140XCP90000C Quantum RAM電池備用模塊, 用于ESI061和EHC105, CC

FRN30F1S-4C 44 KVA 59 A 30KW 3相AC380V/50Hz/60Hz

Z-15GQ2-B 觸點(diǎn):1開/1閉,15A 250VAC機(jī)械壽命:1000萬次 按鈕型

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150-SB4NBD SMC-50 SOLID STATE MOTOR CONTROLLER 180A

1734-RTBS POINT I/O Accessory

1783-MX04T04E Stratix 8000 4+4 Port PoE Exp. Module

193-ESM-IG-60A-E3T E300/E200 60 Amp Sensing Module

20-750-I1B-C770D740 PowerFlex 750 Replacement Inverter

2090-CPWM7DF-14AF75 MP-Series 75 m Length Power Cable

2098-DSD-HV220-SE Ultra 3000 22kW with SERCOS Servo Drive

GA647IFCLNTS010 GCA iFIX iClientTS 10 Additional Users

GP-0602NT-H1SB GagePort LVDT NT (Half Bridge H1 Blocks) - Sales BOM.

IC5005TAX0110 PanelPC 15 inch Standard Unit with Windows XP and Stainless Steel Bezel

IC647HSTAE3KM Alarm and Events Option for Historian - Standard Server 2500 Points (M4 Key)

IC647SRVPPCREW PA Solutions Pack Crew Scheduler

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4161-902-N12 4161 NEMA 12 LENS KIT

HMI-COV-202 FRONT SHEET COVER FOR 10.5"

IC693CPU350 CPU 350 Module (32K Bytes user memory, 4K I/O, 8 Racks), no built-in Serial Ports .22msec/K

SM1000SMC Obsolete - QUICKMARQUEE CONTROLLER

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22B-V2P3F104 PowerFlex 40 0.4 kW (0.5 Hp) AC Drive

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電機(jī)啟動(dòng)器 3VU13402NH00

150-C25NBR SMC-3 25A Smart Motor Controller

1609-D1000E Uniterruptible Power Supply

1770-XG Dropline Connector Kit

193-EC1DE E3 9-45 A Overload Relay

195-GA02 Auxiliary Contact

2090-CPBM7E7-10AF25 MP-Series 25 m Length Cable

2093-AMP5 Kinetix 2000 Axis Module

CP8B-1WEB-0140-AZ Shielded motor power cable for B0.4is/B0.5is/B1is motors (elbow connector). 14 meters

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IC647AEC050 PA Efficiency Client 50 Pak

IC647PCMS03 Proficy Change Management Electronic Signature Option - 3 Concurrent Users

IC693CBL334 Cable, Right Side, Two - 24 Pin 90 Degree Connectors, .5 Meter

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IMC-78005773 Custom modified IMC enhanced stepping motor controller

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Motion Control 9101-1478 MATING CONNECTOR KIT/J3 26 PIN MINI D(SOLDER CUP)

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MTR-3T24-H-R-0-M-S MTR-Series Servo Motor, Resolver, Metric, Seal

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20F11NE2P7AA0NNNNN PowerFlex 753 AC Packaged Drive

22148-222-01-R SOCKET CONNECTOR

140CPU53414BC Quantum Quantum 534 PLC CONTROLLER CC

281D-F23Z-25D-CR ArmorStart Direct Online RVSG Starter

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1492-RAIFM4-3 Connection Products

存儲(chǔ)卡 6ES7952-1AH00-0AA0 RAM/256K

變送器 3RS11011CK30

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