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只有了解設(shè)備當(dāng)前的工作狀況才能保證產(chǎn)品的質(zhì)量。不論是大型的控制系統(tǒng)(如上輔機(jī)控制系統(tǒng))還是小型的控制系統(tǒng)(如單臺設(shè)備的控制),絕大多數(shù)都需要在控制柜(臺)面板上顯示一些必要的數(shù)據(jù)信息,這些數(shù)據(jù)可能是溫度、壓力、轉(zhuǎn)速、計(jì)時(shí)或計(jì)數(shù)的當(dāng)前值和設(shè)定值等。在可編程序控制器(PLC)廣泛應(yīng)用于控制系統(tǒng)以前,這些參數(shù)是通過各種儀表來顯示的,混煉時(shí)間一般采用帶復(fù)位功能的時(shí)鐘來機(jī)械讀數(shù);溫度和功率則采用雙筆記錄儀通過觀察所繪制的曲線圖來讀取。這樣,不僅控制參數(shù)顯示不直觀,而且精度不高,給操作帶來許多不便。隨著科學(xué)技術(shù)的不斷發(fā)展,PLC以其先進(jìn)、可靠、方便靈活等諸多優(yōu)點(diǎn),迅速成為從事自動(dòng)控制系統(tǒng)設(shè)計(jì)與研制人員的產(chǎn)品,已廣泛應(yīng)用于工業(yè)生產(chǎn)的自動(dòng)化控制領(lǐng)域。PLC集CPU、輸入/輸出接口、電源于一體,或模塊化結(jié)構(gòu),可完成計(jì)時(shí)、計(jì)數(shù)、復(fù)雜的數(shù)字運(yùn)算等。但是PLC模塊本身通常不直接裝有數(shù)字顯示界面,所以我們在設(shè)計(jì)PLC控制系統(tǒng)時(shí),一般將選定的各種數(shù)字儀表與PLC的模塊相連接,將PLC處理過的數(shù)據(jù)顯示在儀表上。

　　2 數(shù)據(jù)的傳送顯示方法

　　以日本OMR0N公司生產(chǎn)的C200H型PLC為例,說明PLC與數(shù)字顯示設(shè)備的連接和數(shù)據(jù)傳送的方法。

　　2.1 PLC與數(shù)字顯示設(shè)備通過串行RS232C/R-S485接口通訊

　　這種數(shù)據(jù)傳輸方式中,對數(shù)字顯示裝置有特定要求,這類設(shè)備須具備RS232C/RS485串行接口,同時(shí)其通訊協(xié)議必須與PLC的通訊協(xié)議相同,否則不能在兩者之間傳送數(shù)據(jù)。

　　(1)C200H型PLC與0MRON生產(chǎn)的溫度調(diào)節(jié)器之間進(jìn)行數(shù)據(jù)傳輸。

　　由于溫度調(diào)節(jié)器與PLC同為OMRON產(chǎn)品,其通訊協(xié)議相同,所以可直接存取數(shù)據(jù)。

　　(2)C200H型PLC與智能人機(jī)界面進(jìn)行連接當(dāng)前廣泛將計(jì)算機(jī)作為控制系統(tǒng)的智能人機(jī)界面,PLC與計(jì)算機(jī)進(jìn)行通訊時(shí),須預(yù)先在計(jì)算機(jī)內(nèi)編制與PLC通訊協(xié)議相配套的通訊程序。例如密煉機(jī)上輔機(jī)微機(jī)控制系統(tǒng)中,上位機(jī)通過RS232C接口與PLC進(jìn)行通訊,可實(shí)時(shí)地動(dòng)態(tài)監(jiān)控系統(tǒng)的運(yùn)行情況,向PLC發(fā)送工藝配方,采集各種控制參數(shù),形成車、班等生產(chǎn)報(bào)表等,為用戶生產(chǎn)管理提供了便利條件。

　　2.2 用PLC的輸出點(diǎn)將BCD數(shù)據(jù)代碼并行傳送至數(shù)字顯示儀表

　　這種方法中,是用PLC的多路輸出點(diǎn)與數(shù)字顯示儀表構(gòu)成并行接口傳送數(shù)據(jù),PLC與儀表間接線較多。若顯示4位數(shù)據(jù),則需要連接16根導(dǎo)線。顯示的參數(shù)內(nèi)容較多時(shí),就要相應(yīng)地增加PLC模塊的數(shù)量。但這種數(shù)據(jù)傳送方式編程簡單,傳送速度快,顯示穩(wěn)定。如用C200H-OC225向一塊4位數(shù)字顯示儀表傳送數(shù)據(jù),PLC中需要傳送的數(shù)據(jù)放在DM0005中,輸出模塊OC225占用IR002通道,參見圖1、2。

　　2.3 用PLC的晶體管輸出點(diǎn)將BCD數(shù)據(jù)代碼以“選通一鎖存"方式傳送至數(shù)字顯示儀表

　　這種方法中是用PLC的多路晶體管輸出點(diǎn)與數(shù)字顯示儀表構(gòu)成動(dòng)態(tài)接口,由數(shù)據(jù)信號和選通信號相互配合形成。它由兩個(gè)電路組成,每個(gè)提供64點(diǎn)(8點(diǎn)數(shù)據(jù)信號和8點(diǎn)選通信號)。C200H的多路輸出單元OD501可作為128點(diǎn)動(dòng)態(tài)輸出使用。不用復(fù)雜的接線,即可簡單地實(shí)現(xiàn)與數(shù)字顯示設(shè)備連接。在動(dòng)態(tài)輸出方式下,多個(gè)LED顯示器顯示4組通道中每一位的狀態(tài)。若其中一通道相應(yīng)位要顯示0N,則顯示器亮。對于每一通道,每次可輸出一個(gè)信號,利用這一特性能夠快速而簡單地校驗(yàn)連線的正確性。以0D501帶3塊具有“選通一鎖存"功能的數(shù)字顯示儀表為例,說明該方法在控制系統(tǒng)中的使用。0D501模塊是一個(gè)多輸出點(diǎn)單元,它占用PLC的多個(gè)通道,單元號在前面板設(shè)定。如果單元號設(shè)為“O",則輸出通道號為R100～R109。例子中,當(dāng)接點(diǎn)00000接通時(shí),將從DM0001開始的三個(gè)通道的內(nèi)容顯示在3塊顯示儀表上,參見圖3、4。

　　2.4 PLC與數(shù)字顯示設(shè)備通過3S/OUT串行口以BCD數(shù)據(jù)代碼通訊

　　在PLC的主機(jī)架或擴(kuò)展機(jī)架上,使用晶體管輸出單元,任選其中三個(gè)輸出點(diǎn)作為zui基本的3S/OUT串行輸出接口:并行時(shí)鐘RCK,串行時(shí)鐘SCK,數(shù)據(jù)口DATA,將PLC程序中任意指定的數(shù)據(jù),以規(guī)定的代碼格式,傳送到外部設(shè)備或裝置上,這些設(shè)備對接收到的數(shù)據(jù)進(jìn)行進(jìn)一步處理,再將數(shù)據(jù)顯示出來。在系統(tǒng)的設(shè)計(jì)中,采用了3MD2系列數(shù)字顯示器。如果PLC驅(qū)動(dòng)一臺四位數(shù)字顯示器,只要一個(gè)數(shù)據(jù)通道,每幀數(shù)據(jù)傳送一個(gè)字的BCD碼。在zui基本的連接基礎(chǔ)上只需增加數(shù)據(jù)輸出口,各個(gè)數(shù)據(jù)通道在相同時(shí)鐘的驅(qū)動(dòng)下同時(shí)向外部裝置傳送數(shù)據(jù),而且傳送速度不變。若PLC同時(shí)驅(qū)動(dòng)多臺外部裝置,也只要增加數(shù)據(jù)輸出口,將數(shù)據(jù)分別送到對應(yīng)顯示儀表上,而且各臺儀表的RCK和SCK分別并聯(lián)起來,共用時(shí)鐘,如圖5所示。

　　在這種傳送方式,須在PLC程序中編制一個(gè)3S/OUT驅(qū)動(dòng)程序,各個(gè)要被傳送的字?jǐn)?shù)據(jù)由MOV指令來捕捉,并傳送到各個(gè)對應(yīng)的字串行移位通道上,在串行時(shí)鐘SCK的作用下數(shù)據(jù)從輸出口逐步移位出去,被傳送的數(shù)據(jù)高位在前、低位在后,由送的數(shù)據(jù)的值裝載到移位通道上,以便進(jìn)行新的一幀傳送。
 

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BC646TPD075 ProServer 75 I/O Develop/Runtime Systems with Proficy GlobalCare

GC647IFESGSR00150 GCC iFIX Optn: ESig & ERec 150 I/O Srv

IC200BEM103 PLC network communications DeviceNet master

IC646MODEV Motion Developer for S2K Series Amplifiers/Controllers

IC647IFPRRNUNLMTM iFIX Profsnl SCADA Unlimited Runtime (M4 Part)

IC660TBD024 Terminal Assembly for IC660BBD024

IC697CMM712RR Serial Communications Module for State Logic

IC800MCUB12160XNRR Stepping MotorCube 50 oz-in, Pulse/Direction

ControlLogix/1756 System 1756-IC16 30-60 VDC INPUT 16 PTS (20 PIN)

Industrial Computers 6182H-7TRH6B VVCE 700, TOUCH, STD MEM, RIO/DH, AC

Process Control 9358-PBNT60ENE RSBATCH NT FOR PROCESSLOGIX 60 UNITS

Operator Interface 2711P-RAK6 CUTOUT ADAPTER TO MOUNT PV PLUS 600 KEYPAD

Support 9352-WPM200R SUPT REINSTATEMENT CONTRACT FOR 9352WPM200

Support 9351-AIXRTS SUPT RENEWAL CONTRACT FOR 9351AIXRT

ControlNet Products 1786-TPS CONTROLNET T-TAP/STRAIGHT

RSI Software Products 9301-2SE235KOU3R RSVIEW32 WORKS 1500-5K UPGRADE OUT-SUPT (KO)

RSI Software Products 9355-WABEU1 UPGRADE: IN-SUPT RSLINX OEM TO RSLINX PROFESSIONAL

Motion Control MPL-A310P-HJ24AA MOTOR,SERVO,1.58NM,5000RPM,ENCR,230V,BRK,4.1KG

Motion Control 2090-DANFCT-S07 CABLE, NF, MTR FBACK FOR CABLE-MTD CONN, T, 07M

BC647MPP001 Logic Developer PLC Professional. with Proficy GlobalCare Complete and a hardware key

IC5002TAX0000 12" Unbundled Inbligence Industrial Computer with WIN XP Standard Series

IC800CBL067 B0.5/3000 Motor Power Cable, 14 Meters

OC647HSTSCADA300 Proficy Historian for SCADA 300 pts

20AD014A3AYYANC0 PowerFlex 70 AC Drive 14 A at 10 Hp 20A

20DC140A0EYNANANE PowerFlex 700S AC Drive 20D

20G1ANE063AA0NNNNN PowerFlex 755 AC Packaged Drive

25C-D030N104 PowerFlex 527 15kW (20Hp) AC Drive

280-PWRM22A-M015 ArmorStart Three-Phase Power Media

FX1S-30MT 主機(jī)16入/14出 晶體管輸出

1492-M5X12H1-10 Connection Products

1494H-CA3H2 Heavy Duty Fusible Safety Switch

軟啟動(dòng)器 3RW44446BC46

ET 200SP 6ES7136-6DB00-0CA0 故障安全型模塊F-DQ 4x24VDC/2A PM 高性能型，基座單元類型A0

1585D-M4TBDM-18 Micro D-Code, QD Style Ethernet Media

1756-CPR2D ControlLogix Redundant Supply Cable Down

1794-OB16 Flex 16 Point Digital Output Module

194E-CA40 194E Load switch

2085-IF4 Micro800 4 Point Analog Input Module

2090-DANBT-18S05 TL-Series 5 m Length Brake Cable

20AC5P0C3AYNANC0 PowerFlex 70 AC Drive 5 A at 2.2 kW 20A

GC646MVSS99 Proficy GlobalCare Complete for View Standard Edition - Site License

HE693THM665 Discontinued Part. Check with GE IP on migration path.

IC630MDL306RR 24Vdc Sink Input Module, D Connector, w/LEDs (32 points)

IC647HSTSS3KM-35 Historian v3.5 Standard Server 2500 Points (M4 Key)

IC660BLA024 Cover w/Label for IC660BBA024

IC695ALG616RS Refurbished Analog Input module, 16 channels single ended, 8 channels differential, channels are configurable for voltage and current. Can be configured for Current: 0 to 20mA, 4 to 20mA, +/- 20mA; Voltage: +/- 10V, 0 to 10V, +/- 5V, 0 to 5V, 1 to 5

IC756WDV009E-26 DV Dev Sys VB, English v2.6

CompactLogix System 1769-OF2 2 CHANNEL ANALOG CURRENT/VOLTAGE OUTPUT MODULE

PLC-5/1771 System 9399-L5MAN 9399-L5MAN PLC-5 A.I. SERIES MANUAL SET

Distributed I/O 1799-ZCIOB ZONE CONTROL I/O CARD W/SOURCING OUTPUTS AND ZIP

Operator Interface 2711P-T6C5D PV PLUS 600 COLOR, TOUCH, RS232, DC PS. INCL USB,

Support 9343-S5200R SUPT REINSTATEMENT CONTRACT FOR 9343S5200

Support 9358-PBPC10S SUPT RENEWAL CONTRACT FOR 9358PBPC10ENE

Support F1779-KP2 FIRMWARE UPGRADE FOR 1779-KP2 COMMUNICATION MODULE

RSI Software Products 9301-2SE2103FRE RSVIEW32 WORKS 150 WITH RSLINX (FRENCH)

RSI Software Products 9701-VWMR075ENU1 RSVIEW ME STATION RUNTIME 15 TO 75 DISPLAY

RSI Software Products 9399-2SE32GRES RSVIEW32 GETTING RESULTS GUIDE (SPANISH)

Motion Control 2098-DSD-150X DRIVE, 65A/150A, ULTRA3000 W/INDEXING

ABI31200C2P/DVN QUICKPANEL 10.5" TFT W/DVN

IC200USB002 VersaMax Micro 64, RS-485 communications option board with (2) 0 - 10VDCanalog b channels built-in. The option board also supports program storage memory module. Compatible with VersaMax Micro 64 only.

IC752DPA060 Mature, order QuickPanel instead. DataPanel 1060 with resistive touch. 10.4" VGA (640x480) active matrix TFT color display. No bezel - mounts from inside panel. Supports all WinCfg functionality.

MTR-3S32-G-R-0-E-S MTR series servo motor with resolver and shaft seal

ZA06B-0273-B200 Alpha 40/4000HVis servo motor with straight shaft and key

20BE017A0AYNAND0 PowerFlex 700 AC Drive 17 A at 15 Hp 20B

20G14ND248AN0NNNNN PowerFlex 755 AC Packaged Drive

25-PMFC-FB PowerFlex 520 Fr B Power Mod Front Cover

2711P-RP8DK PV Plus 6 512MB DC C Coated Logic Module

FRN7.5G11S-4CX 14 KVA 18 A 7.5 KW 3相AC380V/50Hz/60Hz

1492-J6 6 square mm Feed-Through Terminal Block

1492-SPM3D630-N MCB Supplementary Protector 63 A

軟啟動(dòng)器 3RW40566BB45

CPU 模塊 6ES7 513-1AL01-0AB0 CPU 1513-1 PN，300 KB 程序，1.5 MB 數(shù)據(jù)；40 ns；集成 2x PN 接口

152H-C251FBD-54 251 A Encl. Smart Mtr Ctrlr Fusible

1738-OB8EM8 ArmorPoint 8 Point Output Module

1785-ENET PLC-5 Ethernet Interface Module

193-NREEJZ E1 Plus Replacement Overload Relay

20-COMM-C PowerFlex ControlNet Comm Adapter

2090-CSBM1DE-18AA15 Kinetix Cable Single DSL 2090-Series

20AC011A0AYNADC0 PowerFlex 70 AC Drive 20A

GA647IFSTDV00075 GCA iFIX Std HMI 75 I/O Dev

GP647IFPLDV00300 GCP iFIX Plus SCADA 300 I/O Dev

IC600BF915RR Axis Positioning Module Type 1 (Resolver Feedback)

IC647HSTCR20KM Collector Redundancy Option for Historian - Standard Server 20000 Points (M4 Key)

IC647TPD935 CIMPLICITY HMI ProServer 35,000 I/O Development & Runtime

IC693PCM311 Prog. Coproc. Mdl., 640 KB (190 KB Basic Prgm), w/Port Exp. Cbl.

IC756MDV000E-99 DV Development - Alpha OpenVMS Op Sys, English, Version 9.9

MicroLogix 1000/1761 System 1761-L32BBB 32 I/O MICROLOGIX 1000

PLC-5/1771 System 1771-IR RTD INPUT MODULE, 3-WIRE RTD'S

Distributed I/O 1792D-4BVT4D 4 SINK/SOURCE INPUTS, 4 SOURCING 0.5 AMP OUTPUTS

Communications 1787-DNPS DEVICENET CLASS II 24VDC POWER SUPPLY