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媲美一線歐美品牌刀具性能 澳克泰重磅推出全新面銑刀產(chǎn)品
伴隨著汽車保有量的持續(xù)增長和環(huán)境問題的日益突出，世界各國在發(fā)展汽車工業(yè)的同時(shí)，亦形成了降低燃油消耗、減少溫室氣體排放的共識。各大汽車制造廠商們也是紛紛響應(yīng)，積極開發(fā)研究“節(jié)能減排”技術(shù)，在這其中，渦輪增壓技術(shù)被普遍認(rèn)為是更經(jīng)濟(jì)有效的技術(shù)。如今，渦輪增壓技術(shù)已是柴油發(fā)動(dòng)機(jī)必備之術(shù)，汽油發(fā)動(dòng)機(jī)也正在逐步轉(zhuǎn)換，以滿足功率以及環(huán)保方面的要求。據(jù)相關(guān)數(shù)據(jù)表明，2009至2016年，全球車用渦輪增壓器銷量從1,700萬臺增長至3,800萬臺，年均復(fù)合增長率達(dá)12.18%，到2021年這一數(shù)字預(yù)計(jì)將增長到5,200萬臺。

巨大的市場空間也帶來了對工件質(zhì)量、加工技術(shù)的嚴(yán)格要求以及因激烈市場競爭而帶來的提效降本的巨大壓力。在加工中，渦輪增壓器零部件，尤其是殼體，是影響其品質(zhì)和加工成本的重要因素。渦輪增壓器的渦輪殼必須能在850攝氏度至1,300攝氏度以上（華氏1,562至2,372度）的溫度范圍內(nèi)正常工作。在這種極端高溫下運(yùn)行，必須選用耐高溫合金材料，如1.4826，1.4837,1.4848和1.4849等典型的耐熱合金材料。耐高溫合金材料雖然極大地提升了渦輪增壓器的性能和品質(zhì)，但其硬度高、韌性好、難切削的特性卻也給刀具產(chǎn)品帶來了嚴(yán)峻的挑戰(zhàn)，再加上渦輪殼本身的零件外形極其不規(guī)則，剛性和裝夾穩(wěn)定性差，導(dǎo)致刀具壽命非常低。如何選擇優(yōu)質(zhì)的刀具產(chǎn)品，降低加工成本，保障加工質(zhì)量的穩(wěn)定性，成了各家渦輪增壓器制造商及汽車企業(yè)關(guān)注的重點(diǎn)。

年輕而又奮進(jìn)的澳克泰，及時(shí)捕捉市場信息及客戶需求，依托自身作為章源鎢業(yè)子公司，擁有從采選、冶煉、制粉到硬質(zhì)合金工具的完整產(chǎn)業(yè)鏈的優(yōu)勢實(shí)力，針對當(dāng)前渦輪增壓器殼體材料加工難點(diǎn)對刀具產(chǎn)品的要求，澳克泰采用超強(qiáng)韌性的基體提升刀片的強(qiáng)度，并創(chuàng)新研究開發(fā)了納米微晶涂層技術(shù)（AlTiSiN）解決耐高溫的問題，重磅推出了雙面負(fù)型七邊型面銑刀——AFM45-XN07/XN09系列產(chǎn)品。在渦輪增壓器領(lǐng)域加工高溫耐熱合金材料的粗銑工序上，經(jīng)現(xiàn)場測試，XN07/XN09面銑刀已經(jīng)達(dá)到了與歐美一線品牌同樣的加工效果及相同的使用壽命，并以大大優(yōu)于國外高端品牌刀具的性價(jià)比，贏得了客戶的廣泛好評及市場的熱切關(guān)注。

“渦輪增壓器殼體的加工是十分復(fù)雜且精密的，對于刀具的要求非常高，很多客戶一開始都偏向于國外品牌的刀具產(chǎn)品。但面對激烈的市場競爭和提效降本的巨大壓力，居高不下的刀具成本使他們非常困擾，在抱著試一試的心態(tài)與我們展開了合作后，對XN07/XN09面銑刀高效的銑削能力、優(yōu)質(zhì)的切削質(zhì)量、穩(wěn)定的加工實(shí)力都感到格外驚喜，尤其是對它極佳的性價(jià)比優(yōu)勢十分滿意。很多客戶更是邀請我們參與到整體加工工序的優(yōu)化及加工解決方案的制定中，進(jìn)一步幫助他們提效降本，收獲更高的加工效益?！卑目颂┿娤鳟a(chǎn)品經(jīng)理邢勝華介紹說，“還有客戶在驚訝于我們新產(chǎn)品在粗銑工序上強(qiáng)大的加工效果之余，迫不及待地希望我們能幫助他們對精銑刀盤也進(jìn)行優(yōu)化降本。為此我們的研發(fā)部門又創(chuàng)新開發(fā)了3種精銑刀盤，分別應(yīng)用于各種工況，以滿足客戶不同的需求。目前，對于渦輪增壓器殼體的加工，澳克泰已經(jīng)能夠提供從粗銑到精銑，覆蓋多種材料，應(yīng)對不同工況的完整解決方案。”
創(chuàng)新設(shè)計(jì)，極佳經(jīng)濟(jì)性

AFM45-XN07/XN09面銑刀的刀盤采用45°主偏角設(shè)計(jì)，最佳受力平衡，使其具備了完美高效的平面銑削能力，粗、精銑加工均能輕松勝任。在精銑加工中，XN07/09兩種系列尺寸的刀片還都提供了修光刃的選擇，結(jié)合使用能夠獲得極好的表面加工質(zhì)量。
除了高效的切削能力、優(yōu)質(zhì)的表面質(zhì)量、國產(chǎn)品牌的價(jià)格優(yōu)勢，XN07/XN09面銑刀還以極具創(chuàng)新的設(shè)計(jì)將澳克泰高性價(jià)比、高通用性的競爭實(shí)力發(fā)揮的淋漓盡致。雙面負(fù)型七邊形設(shè)計(jì)的刀片，可使用的有效切削刃數(shù)量達(dá)到14個(gè)，每個(gè)刃口的經(jīng)濟(jì)性都可謂具有無可匹敵的競爭力。預(yù)硬的刀體材料及表面鍍鎳工藝不僅體現(xiàn)了美觀，還可保護(hù)刀體避免生銹，不會(huì)輕易被切屑損傷，再加上刀體帶冷卻孔的設(shè)計(jì)，最大程度的延長了刀體壽命，進(jìn)一步提升了刀具產(chǎn)品的經(jīng)濟(jì)性。另外，XN07/XN09面銑刀提供了6種刀片牌號（AP301U, AP351U, AP401U，AP351K，AC301P, AC301K）和3款刀片槽型（-MM3,-MM4，-MR6）的豐富組合選擇，可以滿足幾乎所有工況和切削需求的加工任務(wù)，有效降低加工成本，實(shí)現(xiàn)最佳刀具性價(jià)比。
 

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Motion Control 2090-U3BC-D4409 BREAKOUT BOARD CABLE,CN1,ULTRA 3000,9M

CBL-123 Cable. IBM COMP. To Operator Workstation, 25 PIN PC COMM.Port

IC600CP620RR 19" Series Six Plus CPU 115-230Vac Power Supply (11 Slots)

IC800SDM100M2KE25 1000W, 230V S-Series Servo Motor, 43 in-lb (4.8 Nm)

OC647IFESGDVUNLMTC iFIX Optn: ESig & ERec Unl I/O Development (M1Component Part)

20AD034A3AYNACC0 PowerFlex 70 AC Drive 34 A at 25 Hp 20A

20DC460A0ENNBNANE PowerFlex 700S AC Drive 20D

20LC1K2ACENNANA0EA PowerFlex 700L AC Drive 20L

25C-V6P0N104 PowerFlex 527 1.1kW (1.5Hp) AC Drive

280-PWRM22C-M3 ArmorConnect 3-PH Power Media drop cable

FX2N-48ER 擴(kuò)展24入/24出 繼電器輸出

1492-M6X12V1-100 Connection Products

1494R-N14 Lug Kit

軟啟動(dòng)器 3RW44472BC35

ET 200SP 6ES7193-6LF30-0AW0 參考標(biāo)識牌，一組16個(gè)

1585D-M4TBJM-75 Micro D-Code, QD Style Ethernet Media

1756-IA16IK ControlLogix 16 Point Digital Input

1794-TB32 Flex Terminal Base

194E-E-P22 194E 2 NO-2 NC Auxiliary Contact Block

2090-CDNFDMP-S90 MP-Series 90 m Length Feedback Cable

2090-K60CLAMP-1 Kinetix 6000 Low Profile Connector Kit

AD641OTP308 OnTOP Trouble Shooting Software Module for 90-30 State Logic CPU

GC646PME050 GlobalCare Complete for PCM Machine Edition Version 50 User

HE800CBL012 I/O Extension Cable, 12-pin, 0.5m. For use in conjunction with TRM512

IC640HWC716 LM 90-70 Enet TCP/IP for Win 95/98/NT w/ cables, CD docs

IC647HSTSSEO20KM eSignature Option for Historian - Standard Server 20000 Points (M4 Key)

IC660BLS101 Cover w/Label for IC660BBS101

IC695CPE310CA Conbal Coated. CPE310 2 slot CPU, 1.1Ghz processor,10 Meg memory, 1 RS-232 port, 1 RS- 485 port,1 Ethernet port (SRTP programmer support only) and USB master port for application upload/download only.Replacement for IC695CPU310. CPE310 ships with

IC756WET200E-99 Custom Datasource Toolkit, English, Version 9.9

CompactLogix System 1769-RL1 REPLACEMENT DOOR LABELS FOR DISC. I/O (2 PER KIT)

PLC-5/1771 System D1771-6.5.126 REF MANUAL PLASTIC MOLDIN

Process Control 1757-PLXCGX200 DELL PROCESSLOGIX SERVER

Operator Interface 2711P-K7C15D1 PV PLUS 700, KEYPAD, CNET, DC PS, STD MEM

Support 6556-SCBS SUPPORT RENEWAL CONTRACT FOR 6556-SCB

Support 9358-SCHVWENR SUPT REINSTATEMENT CONTRACT FOR 9358SCHVWEN

Support F1785-KESERB FIRMWARE UPGRADE FOR 1785-KE COMMUNICATION MODULE

RSI Software Products 9301-2SE2203DEE RSVIEW32 WORKS 300 WITH RSLINX (GERMAN)

RSI Software Products 9701-VWSB025AENE RSVIEW SE STATION 25 DISPLAY

RSI Software Products 9399-EDSDUG RSWIRE DETAILER SYSTEM MANUAL

Motion Control 2098-DSD-020X-DN DRIVE, 10A/30A, ULTRA3000 W/DEVICENET/INDEX

BC5005TAX0000 15" Bundled Inbligence Industrial Computer with WIN XP Standard Series

IC300DAC002 2 channel Analog Outputs, Current (4-20mA), 14 bit

IC752ECD400RR Display Station 1462 - 14" VGA (640x480) resistive touch screen, Pentium 133, 32MB, 1.2 Gig hard drive, expansion slots, Ethernet, with CIMPLICITY HMI and Win 95

MTR-3S45-G-R-0-C-SRR Servo Motor Nema56C with Seal

ZA06B-6089-K250 24 VDC control power fuse for Alpha SVU series amplifier

20BF119A0ANNANC0 PowerFlex 700 AC Drive 20B

20G14TD430AN0NNNNN PowerFlex 755 AC Packaged Drive

25A-A011N104 PowerFlex 523 2.2kW (3Hp) AC Drive

2711P-T10C22D9P PanelView Plus 7 Graphic Terminal

FRN110P11S-4CX 160KVA 210A 110KW 3相AC380V/50Hz/60Hz

1492-JD3PTP IEC 2-Ckt Feed-Through Blk,Plug-In,2.5mm

1492-W4-BL IEC Term Blck 8x47.6x41mm Screw

軟啟動(dòng)器 3RW40762BB35

安全 CPU 模塊 6ES7 511-1FK01-0AB0 SIMATIC S7-1500F，CPU 1511F-1 PN，中央控制單元，工作存儲器 225KB，1MB 數(shù)據(jù)

156-B25CB2 25 A Contactor

1746-HT IMC 110 Termination Panel

1786-TCAP ControlNet Media Dummy Load Connector

193-T1AC21 17.5-21.5 A IEC Bibllic Ovld Relay

20-FR10823 PF700H/S Rect. Assy 400V/600V FR10-12

2090-CSBM1DF-14AA13 Kinetix Cable Single DSL 2090-Series

20AC015A3AYNAEG0 PowerFlex 70 AC Drive 20A

GA647TPR000 Proficy GlobalCare Assist for CIMPLICITY HMI ProServer No Limit Runtime System

GP647IFPRSRUNLMT GCP iFIX Profsnl SCADA Unlmt Srv

IC600CB513RR Auxiliary I/O Control Module

IC647HSTCS500KM Historian Enterprise Corporate Server 500000 Points (M4 Key)

IC647TSSRV025 Proficy Troubleshooter 25 User Server License

IC693PWR331CA Conbal Coated Power Supply 24VDC, added capacity

IC756RDV000E-99 DV Development - Irix Op Sys, English, Version 9.9