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JRMSP-120CPS11300 現(xiàn)貨 in stock! 歡迎來(lái)電咨詢~??！

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　　1 引言

　　紡絲機(jī)紡出的滌綸原絲需經(jīng)過(guò)牽伸定型后,才具有一定的纖度、強(qiáng)度、伸度和其它的物理性能。VC443A牽伸加捻機(jī)用于滌綸復(fù)絲生產(chǎn)過(guò)程中牽伸加捻工序。牽伸絲為低捻復(fù)絲，可直接或經(jīng)加彈工序后供綢廠使用。它的電氣部分由電源控制系統(tǒng)、程序控制系統(tǒng)、錠子交流變頻調(diào)速系統(tǒng)、熱盤(pán)控制系統(tǒng)、熱板控制系統(tǒng)組成。隨著機(jī)電一體化技術(shù)的發(fā)展，對(duì)系統(tǒng)的可靠性要求愈來(lái)愈高，因PLC具有控制可靠、體積小、功能強(qiáng)、速度快,組態(tài)靈活和可擴(kuò)展性的特點(diǎn)而得到了廣泛的應(yīng)用，成為自動(dòng)化系統(tǒng)中的基本電控裝置，故VC443A牽伸加捻機(jī)選用PLC可編程控制器，實(shí)現(xiàn)了生產(chǎn)的自動(dòng)控制。

　　2 PLC選型設(shè)計(jì)

　　系統(tǒng)選用了日立公司的產(chǎn)品:E-64HR可編程控制器,作為主控單元，它有64個(gè)輸入/輸出點(diǎn),其中40個(gè)開(kāi)關(guān)量輸入點(diǎn)，24個(gè)輸出點(diǎn)，內(nèi)置式電擦除EEPROM可以保護(hù)用戶方便的完成程序和參數(shù)的修改和存儲(chǔ), PLC根據(jù)各輸入點(diǎn)所接按鈕，接近開(kāi)關(guān)，接觸器等電器信號(hào)的狀態(tài)以及編制的軟件程序自動(dòng)控制各電機(jī)，電磁閥，指示燈等，完成整個(gè)生產(chǎn)的工藝動(dòng)作程序，鋼領(lǐng)板換向及成型自動(dòng)控制。E-64HR具有多種編程工具:通用編程器PGMJ-R和標(biāo)準(zhǔn)編程器PGNJ等，體積小攜帶方便，可在現(xiàn)場(chǎng)實(shí)地進(jìn)行程序調(diào)整和傳送。全部控制程序約276條，可見(jiàn)該系統(tǒng)軟硬件資源得到了相當(dāng)充分的利用。

　　3 VC443A牽伸加捻機(jī)工藝

　　3.1 輸入信號(hào)

　　VC443A牽伸加捻機(jī)控制系統(tǒng)的輸入信號(hào):主令按鈕、限位開(kāi)關(guān)、接近開(kāi)關(guān)、鈕子開(kāi)關(guān)、撥盤(pán)開(kāi)關(guān)的投入信號(hào)，全部為直流輸入，共有40點(diǎn)。

　　3.2 輸出信號(hào)

　　控制的負(fù)載主要分成三類:一是7臺(tái)交流電機(jī):牽伸雙速電機(jī)M1、油泵電機(jī)M2、靠模升電機(jī)M3、靠模降電機(jī)M4、移絲電機(jī)M5、錠子電機(jī)M6、風(fēng)機(jī)M7;二是用于控制鋼領(lǐng)板升降及側(cè)壓輥壓差的電磁閥;三是信號(hào)燈;四是計(jì)數(shù)器，共有24點(diǎn)，全部為繼電器接點(diǎn)輸出信號(hào)。

　　3.3 開(kāi)車主要控制過(guò)程

　　(1) 按“油泵開(kāi)”按鈕SB7，使接觸器KM5吸合， 油泵開(kāi)指示燈亮, 油泵電機(jī)M2運(yùn)轉(zhuǎn)。(程序器的輸出50對(duì)應(yīng)的LED發(fā)光)。

　　(2) 按“低速開(kāi)”按鈕SB9。

　　●輔助接觸器KA1吸合，錠子低速運(yùn)轉(zhuǎn)。(程序器的輸出51對(duì)應(yīng)的LED發(fā)光)

　　●程序器控制下，使計(jì)數(shù)器復(fù)零，進(jìn)入準(zhǔn)備工作狀態(tài)，內(nèi)部定時(shí)器T01 T02接通，使鋼領(lǐng)板強(qiáng)迫進(jìn)入廢絲盤(pán)位置，待TO0延時(shí)到斷開(kāi)快速閥YV3，鋼領(lǐng)板在程序器控制下微動(dòng)。(程序器的輸出76、65對(duì)應(yīng)的LED發(fā)光，延時(shí)到熄滅，66、67對(duì)應(yīng)LED交替發(fā)光)

　　●定時(shí)器TO1延時(shí)到，使接觸器KM3吸合，牽伸雙速電機(jī)M1帶動(dòng)牽伸羅拉和上下?tīng)拷z盤(pán)低速運(yùn)轉(zhuǎn)，低速指示燈亮，進(jìn)入掛絲階段。(程序器的輸出52對(duì)應(yīng)的LED發(fā)光)

　　(3) 按“高速開(kāi)”按鈕SB11。

　　●輔助接觸器KA2吸合，使錠子高速運(yùn)轉(zhuǎn)。(程序器的輸出53對(duì)應(yīng)的LED發(fā)光)

　　●程序器控制使電磁閥YV4斷電，側(cè)壓輥加壓。(程序器輸出64對(duì)應(yīng)LED發(fā)光)

　　●定時(shí)器T02接通，延時(shí)到后接觸器KM4得電，牽伸雙速電機(jī)M1切換為高速運(yùn)轉(zhuǎn)，高速指示燈亮，繼電器KA3吸合，移絲電機(jī)M5運(yùn)轉(zhuǎn)。(程序器輸出54對(duì)應(yīng)的LED發(fā)光。55對(duì)應(yīng)的LED發(fā)光)

　　●定時(shí)器T03延時(shí)到后，鋼領(lǐng)板強(qiáng)迫上升，靠模上撞塊使底部打結(jié)開(kāi)關(guān)SA2接通，定時(shí)器T04得電，使上升閥失電，實(shí)現(xiàn)底部打結(jié)，T04延時(shí)到上升閥YV1/1再次得電，強(qiáng)迫鋼領(lǐng)板快速上升，進(jìn)入正常牽捻區(qū)，待T05延時(shí)到后切斷快速閥YV3，鋼領(lǐng)板在程序器控制下，以正常速度運(yùn)動(dòng)，同時(shí)接通繼電器KA4，靠模升電機(jī)M3運(yùn)轉(zhuǎn)，帶動(dòng)靠模緩慢上升，計(jì)數(shù)器開(kāi)計(jì)長(zhǎng)(程序器56對(duì)應(yīng)的LED發(fā)光。65對(duì)應(yīng)的LED在接通快速閥時(shí)發(fā)光，74對(duì)應(yīng)的LED發(fā)光，有計(jì)長(zhǎng)信號(hào)時(shí)發(fā)光指示)。

　　至此開(kāi)車過(guò)程結(jié)束，機(jī)器進(jìn)入正常紡絲。
 

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CJ1W-ID211 16點(diǎn)輸入單元，24VDC

1492-RIFM20F-F24A-2 Connection Products

WinCC 上位監(jiān)控軟件 6GK1704-1CW63-3AA0 通用以太網(wǎng)卡 S7 驅(qū)動(dòng)

變送器 3RS17002AD00

1497A-A11-M6-3-N Control Power Transber

1606-XLP15E Power Supply XLP 15 W Power Supply

1764-RPLTB2 MicroLogix Replacement Part

188-K4B400 Miniature Circuit Breaker 40 A

194L-HE6I-175 IEC CONTROL AND LOAD SW ACTUATOR TYPE I

2090-CPBM7DF-10AA01 MP-Series 1m Standard Cable

2090-XXNPMF-16S90 Kinetix Drives 90m Standard Cable

CB4N-0WPM-0070-AZ AHVi and AHVis Motor Brake Power Cable with Straight Connector, 7 M

GC647SJM001 GCScheduler Project Module

IC200PNS001 PROFINET Scanner (PNS) module interfaces a remote node of VersaMax modules to a PROFINET IO Controller. Two 10/100 Mbps copper interfaces. Requires Proficy Machine Edition 7.0

IC646TBLCLT010 Proficy Troubleshooter for Inbligent Historian Standard, Enterprise and Corporate Clients Access 10 Users

IC647NDF000 CIMPLICITY HMI AB DF1 COMM Driver

IC690CDR002 InfoLink CD-ROM Documentation, single-user license

IC698CHS009 RX7i 9 Slot Rear Mount Rack

IC800VMA102 1 kW VersaMotion servo amplifier

SLC/1746 System 1746-IA4 AC INPUT MODULE FOR PROGRAMMABLE CONTROLLER

Industrial Computers 6181P-2P2KH VERSAVIEW 1200P NON DISPLAY COMPUTER 2 SLOT

Application-specific products 9358-PBPCNT10ENE RSBATCH NT FOR PROCESLGIX PC BASED PHASES 10 UNITS

Operator Interface 2711-K5A5 PV550 MONOCHROME KEY, RS232 (DH485)

Support 9301-2SE2100S SUPT RENEWAL CONTRACT FOR 93012SE2100

Support 9500-CPAKSENR SUPT REINSTATEMENT CONTRACT FOR 9500CPAKSEN

ControlNet Products 9904-HYBS CONTROLNET SINGLE CHANNEL HYBRID (BOX OF 90)

RSI Software Products 9301-2SE2503KOE RSVIEW32 WORKS 100K WITH RSLINX (KOREAN)

RSI Software Products 9358-BEPNT60U2R UPGRADE: OUT-SUPT: EPROCEDURE FOR NT 10 TO 60

Motion Control MPL-A540K-MJ24AA MOTOR,SERVO,19.4 NM,4000RPM,MULTI,230V,BRK,19.1KG

Motion Control 2090-XXNPMP-14S90 CABLE,NON-FLEX,MOTOR POWER,MP/1326AB,14 GAUGE,90M

GC646MDB159 Proficy GlobalCare Complete for Logic Developer PC w/Runtime 1,500 I/O""

IC641SWM713 LM 90-70 S/W, TCP/IP Ethernet, 3.5"/5.25" disks + paper docs.

IC800SSI407RD2 7.2A, 480V, DeviceNet S2K Servo Controller for MTR Series Motors

PSPC-DC/E Prof Shop Floor SPC DC 1 User w/ eSig

20BB154A3AYNANC0 PowerFlex 700 AC Drive 20B

20DH125A0EYNANANE PowerFlex 700S AC Drive 20D

2198-DB42-F Kinetix 5500 42A Line Filter

2711P-K6C20D9 PanelView Plus 6 Graphic Terminal

280-PWRM35E-M15 ArmorConnect 3-PH Power Media trnk cable

C40P-EDR-A C40P擴(kuò)展，24點(diǎn)入，16點(diǎn)出?（繼電器）.已停產(chǎn)

1492-MS6X12V41-50 Connection Products

數(shù)字量輸入/輸出模塊SM 6ES7 322-1BF01-0AA0 DO/8 24VDC，2A，晶體管輸出，光電隔離，20pin前連接器

行程開(kāi)關(guān) 3SE53123SB13

運(yùn)行版軟件 6AV2105-2BB14-0AC0 SIMATIC WinCC Runtime 專業(yè)版 Powerpack Runtime Advanced 128 PowerTags -> Runtime 專業(yè)版 128 PowerTags ASIA V14

1585J-M8CBJM-12 RJ45 Ethernet Media

1756-PB75R ControlLogix DC Redundant Power Supply

188-K1D020 Miniature Circuit Breaker 2 A

194E-Y16-1753-4G 16 A 194E Load switch

2090-CFBM7DF-CEAF90 90 m Length SpeedTec Flexible Cable

2090-UXNFBMP-S20 MP-Series 20 m Length Feedback Cable

BC646TPD075 ProServer 75 I/O Develop/Runtime Systems with Proficy GlobalCare

GC647IFESGSR00150 GCC iFIX Optn: ESig & ERec 150 I/O Srv

IC200BEM103 PLC network communications DeviceNet master

IC646MODEV Motion Developer for S2K Series Amplifiers/Controllers

IC647IFPRRNUNLMTM iFIX Profsnl SCADA Unlimited Runtime (M4 Part)

IC660TBD024 Terminal Assembly for IC660BBD024

IC697CMM712RR Serial Communications Module for State Logic

IC800MCUB12160XNRR Stepping MotorCube 50 oz-in, Pulse/Direction

ControlLogix/1756 System 1756-IC16 30-60 VDC INPUT 16 PTS (20 PIN)

Industrial Computers 6182H-7TRH6B VVCE 700, TOUCH, STD MEM, RIO/DH, AC

Process Control 9358-PBNT60ENE RSBATCH NT FOR PROCESSLOGIX 60 UNITS

Operator Interface 2711P-RAK6 CUTOUT ADAPTER TO MOUNT PV PLUS 600 KEYPAD

Support 9352-WPM200R SUPT REINSTATEMENT CONTRACT FOR 9352WPM200

Support 9351-AIXRTS SUPT RENEWAL CONTRACT FOR 9351AIXRT