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只有了解設(shè)備當(dāng)前的工作狀況才能保證產(chǎn)品的質(zhì)量。不論是大型的控制系統(tǒng)(如上輔機(jī)控制系統(tǒng))還是小型的控制系統(tǒng)(如單臺(tái)設(shè)備的控制),絕大多數(shù)都需要在控制柜(臺(tái))面板上顯示一些必要的數(shù)據(jù)信息,這些數(shù)據(jù)可能是溫度、壓力、轉(zhuǎn)速、計(jì)時(shí)或計(jì)數(shù)的當(dāng)前值和設(shè)定值等。在可編程序控制器(PLC)廣泛應(yīng)用于控制系統(tǒng)以前,這些參數(shù)是通過(guò)各種儀表來(lái)顯示的,混煉時(shí)間一般采用帶復(fù)位功能的時(shí)鐘來(lái)機(jī)械讀數(shù);溫度和功率則采用雙筆記錄儀通過(guò)觀察所繪制的曲線圖來(lái)讀取。這樣,不僅控制參數(shù)顯示不直觀,而且精度不高,給操作帶來(lái)許多不便。隨著科學(xué)技術(shù)的不斷發(fā)展,PLC以其先進(jìn)、可靠、方便靈活等諸多優(yōu)點(diǎn),迅速成為從事自動(dòng)控制系統(tǒng)設(shè)計(jì)與研制人員的產(chǎn)品,已廣泛應(yīng)用于工業(yè)生產(chǎn)的自動(dòng)化控制領(lǐng)域。PLC集CPU、輸入/輸出接口、電源于一體,或模塊化結(jié)構(gòu),可完成計(jì)時(shí)、計(jì)數(shù)、復(fù)雜的數(shù)字運(yùn)算等。但是PLC模塊本身通常不直接裝有數(shù)字顯示界面,所以我們?cè)谠O(shè)計(jì)PLC控制系統(tǒng)時(shí),一般將選定的各種數(shù)字儀表與PLC的模塊相連接,將PLC處理過(guò)的數(shù)據(jù)顯示在儀表上。

　　2 數(shù)據(jù)的傳送顯示方法

　　以日本OMR0N公司生產(chǎn)的C200H型PLC為例,說(shuō)明PLC與數(shù)字顯示設(shè)備的連接和數(shù)據(jù)傳送的方法。

　　2.1 PLC與數(shù)字顯示設(shè)備通過(guò)串行RS232C/R-S485接口通訊

　　這種數(shù)據(jù)傳輸方式中,對(duì)數(shù)字顯示裝置有特定要求,這類設(shè)備須具備RS232C/RS485串行接口,同時(shí)其通訊協(xié)議必須與PLC的通訊協(xié)議相同,否則不能在兩者之間傳送數(shù)據(jù)。

　　(1)C200H型PLC與0MRON生產(chǎn)的溫度調(diào)節(jié)器之間進(jìn)行數(shù)據(jù)傳輸。

　　由于溫度調(diào)節(jié)器與PLC同為OMRON產(chǎn)品,其通訊協(xié)議相同,所以可直接存取數(shù)據(jù)。

　　(2)C200H型PLC與智能人機(jī)界面進(jìn)行連接當(dāng)前廣泛將計(jì)算機(jī)作為控制系統(tǒng)的智能人機(jī)界面,PLC與計(jì)算機(jī)進(jìn)行通訊時(shí),須預(yù)先在計(jì)算機(jī)內(nèi)編制與PLC通訊協(xié)議相配套的通訊程序。例如密煉機(jī)上輔機(jī)微機(jī)控制系統(tǒng)中,上位機(jī)通過(guò)RS232C接口與PLC進(jìn)行通訊,可實(shí)時(shí)地動(dòng)態(tài)監(jiān)控系統(tǒng)的運(yùn)行情況,向PLC發(fā)送工藝配方,采集各種控制參數(shù),形成車、班等生產(chǎn)報(bào)表等,為用戶生產(chǎn)管理提供了便利條件。

　　2.2 用PLC的輸出點(diǎn)將BCD數(shù)據(jù)代碼并行傳送至數(shù)字顯示儀表

　　這種方法中,是用PLC的多路輸出點(diǎn)與數(shù)字顯示儀表構(gòu)成并行接口傳送數(shù)據(jù),PLC與儀表間接線較多。若顯示4位數(shù)據(jù),則需要連接16根導(dǎo)線。顯示的參數(shù)內(nèi)容較多時(shí),就要相應(yīng)地增加PLC模塊的數(shù)量。但這種數(shù)據(jù)傳送方式編程簡(jiǎn)單,傳送速度快,顯示穩(wěn)定。如用C200H-OC225向一塊4位數(shù)字顯示儀表傳送數(shù)據(jù),PLC中需要傳送的數(shù)據(jù)放在DM0005中,輸出模塊OC225占用IR002通道,參見(jiàn)圖1、2。

　　2.3 用PLC的晶體管輸出點(diǎn)將BCD數(shù)據(jù)代碼以“選通一鎖存"方式傳送至數(shù)字顯示儀表

　　這種方法中是用PLC的多路晶體管輸出點(diǎn)與數(shù)字顯示儀表構(gòu)成動(dòng)態(tài)接口,由數(shù)據(jù)信號(hào)和選通信號(hào)相互配合形成。它由兩個(gè)電路組成,每個(gè)提供64點(diǎn)(8點(diǎn)數(shù)據(jù)信號(hào)和8點(diǎn)選通信號(hào))。C200H的多路輸出單元OD501可作為128點(diǎn)動(dòng)態(tài)輸出使用。不用復(fù)雜的接線,即可簡(jiǎn)單地實(shí)現(xiàn)與數(shù)字顯示設(shè)備連接。在動(dòng)態(tài)輸出方式下,多個(gè)LED顯示器顯示4組通道中每一位的狀態(tài)。若其中一通道相應(yīng)位要顯示0N,則顯示器亮。對(duì)于每一通道,每次可輸出一個(gè)信號(hào),利用這一特性能夠快速而簡(jiǎn)單地校驗(yàn)連線的正確性。以0D501帶3塊具有“選通一鎖存"功能的數(shù)字顯示儀表為例,說(shuō)明該方法在控制系統(tǒng)中的使用。0D501模塊是一個(gè)多輸出點(diǎn)單元,它占用PLC的多個(gè)通道,單元號(hào)在前面板設(shè)定。如果單元號(hào)設(shè)為“O",則輸出通道號(hào)為R100～R109。例子中,當(dāng)接點(diǎn)00000接通時(shí),將從DM0001開(kāi)始的三個(gè)通道的內(nèi)容顯示在3塊顯示儀表上,參見(jiàn)圖3、4。

　　2.4 PLC與數(shù)字顯示設(shè)備通過(guò)3S/OUT串行口以BCD數(shù)據(jù)代碼通訊

　　在PLC的主機(jī)架或擴(kuò)展機(jī)架上,使用晶體管輸出單元,任選其中三個(gè)輸出點(diǎn)作為zui基本的3S/OUT串行輸出接口:并行時(shí)鐘RCK,串行時(shí)鐘SCK,數(shù)據(jù)口DATA,將PLC程序中任意指定的數(shù)據(jù),以規(guī)定的代碼格式,傳送到外部設(shè)備或裝置上,這些設(shè)備對(duì)接收到的數(shù)據(jù)進(jìn)行進(jìn)一步處理,再將數(shù)據(jù)顯示出來(lái)。在系統(tǒng)的設(shè)計(jì)中,采用了3MD2系列數(shù)字顯示器。如果PLC驅(qū)動(dòng)一臺(tái)四位數(shù)字顯示器,只要一個(gè)數(shù)據(jù)通道,每幀數(shù)據(jù)傳送一個(gè)字的BCD碼。在zui基本的連接基礎(chǔ)上只需增加數(shù)據(jù)輸出口,各個(gè)數(shù)據(jù)通道在相同時(shí)鐘的驅(qū)動(dòng)下同時(shí)向外部裝置傳送數(shù)據(jù),而且傳送速度不變。若PLC同時(shí)驅(qū)動(dòng)多臺(tái)外部裝置,也只要增加數(shù)據(jù)輸出口,將數(shù)據(jù)分別送到對(duì)應(yīng)顯示儀表上,而且各臺(tái)儀表的RCK和SCK分別并聯(lián)起來(lái),共用時(shí)鐘,如圖5所示。

　　在這種傳送方式,須在PLC程序中編制一個(gè)3S/OUT驅(qū)動(dòng)程序,各個(gè)要被傳送的字?jǐn)?shù)據(jù)由MOV指令來(lái)捕捉,并傳送到各個(gè)對(duì)應(yīng)的字串行移位通道上,在串行時(shí)鐘SCK的作用下數(shù)據(jù)從輸出口逐步移位出去,被傳送的數(shù)據(jù)高位在前、低位在后,由送的數(shù)據(jù)的值裝載到移位通道上,以便進(jìn)行新的一幀傳送。
 

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IC800SKCEV050 Encoder Cable, S2K to 1 - 5 kW S-Series Servo Motors, 5 Meters

OC647IFESGSR00075C iFIX Optn: ESig & ERec 75 I/O Server (M1Component Part)

20AD052A3AYNANC0 PowerFlex 70 AC Drive 52 A at 40 Hp 20A

20DC5P0A0EYYANANE PowerFlex 700S AC Drive 20D

20P-S520L PowerFlex DC IO Converter Board

2711-CBL-HM10 PanelView 300 10 m Operating Cable

280-PWRM22E-M4 ArmorConnect 3-PH Power Media drop cable

FX2N-4AD 4通道模擬量輸入模塊

1492-M6X5VGND Connection Products

1494U-ALT31 1494U 30A-100A Line Terminal Adapter

軟啟動(dòng)器 3RW44532BC35

SIMATIC STEP 7 V14 6ES7822-0AA04-0YA5 SIMATIC STEP 7 基本版 V14 浮動(dòng)授權(quán)

1585D-M4UBDE-4 Ethernet Media M12, Patchord

1756-IB32 ControlLogix 32 Pt 12/24V DC D/I Module

1794-TB3TS Flex Terminal Base

194E-E16-1753-4G 16 A 194E Load switch

2090-CFBM4DF-CDAF03 MP-Series 3m Feedback Cable

2090-KFBM4-CAAA MP-Series Feedback Connector Kit

BC-FDT-DTM-SW1 FDT-DTM Software for use in FDT frame applications (shipping version). Existing DTM that communicates serially and is used primarily with MTL HART Multiplexers and Serial BIMs (8502 and 8505)

GC646TDV935 "Proficy GlobalCare Complete for HMI Server 35,000 Point Runtime / Development license"

HMI-AGO-204 ANTI-GLARE OVERLAY 6 inch/ 5 per pack

IC640WMI610RR Series Six XT/AT Parallel/Serial Interface Card

IC647HSTSSEO75KM eSignature Option for Historian - Standard Server 75000 Points (M4 Key)

IC660BXD022RR NEMA 4 Genius BBD022 Block

IC695ETM001 Ethernet module 10/100 Mbits 2 RJ45 connections one IP address occupies one slot on system base

IC756WRE024E-275 "Runtime License for Windows 1-24 Users, Per User, English v2.7.5"

FlexLogix System 1794-L34 FLEX LOGIX PROCESSOR, 512KBYTES USER MEMORY

PLC-5/1771 System D1771-6.5.7 ANALOG INPUT MODULE(8-BIT)(1771-IE)USER'S MANUAL

Process Control 1757-PLXNU OPEN DATA ACCESS - 1 USER

Operator Interface 2711P-RDT7C PV PLUS 700, TOUCH SCREEN DISPLAY MODULE

Support 6626-NMU2R 6626-NMU2 SOFTWARE SUPPORT REINSTATEMENT

Support 8100-HSRASS SUPT RENEWAL CONTRACT FOR 8100HSRAS

Support F1785-L20C15SERC FIRMWARE UPGRADE FOR 1785-L20C15 PLC5 PROCESSOR MO

RSI Software Products 9301-2SE220FRU1R RSVIEW32 WORKS 150-300 UPGRADE OUT-SUPT (FR)

RSI Software Products 9701-VWSB100DEU1 RSV SE STATION 25 - 100 DISPLAY UPGRADE (GERMAN)

RSI Software Products 9399-HDWAREREFFR HARDWARE INTERFACE CONFIG. USER GUIDE (FRENCH)

Motion Control 2098-DSD-HV100-DN HIGH VOLTAGE DRIVE, 23A/46A, ULTRA3000 W/DNET

BC641VPN950 VersaPro Nano/Micro Edition 50 Seat Site License - Windows Programming Software for VersaMax Nano/Micro PLCs

IC300DIQ622 8 AC Inputs (120 vac), 6 Isolated Relay Outputs (4.0Aper point)

IC752GEIU11 GEF 9030 I/O Master/Scanner for ControlStation CE Iix

MTR-3S46-G-R-B-E-SRR Servo Motor 24V Brake, Seal

ZA06B-6110-K202#YYS CZ5 motor power connector kit for BSVM1-40i Beta i series amplifier

20BP170A0ANNANC0 PowerFlex 700 AC Drive 20B

20G14TF460JN0NNNNN PowerFlex 755 AC Packaged Drive

25A-B017N104 PowerFlex 523 4kW (5Hp) AC Drive

2711P-T12W21D8S PanelView Plus 7 Standard 1200W

OPC-G11S-RY(繼電器輸出卡)

1492-JG10 10 square mm Ground Terminal Block

1492-WD6 IEC Term Blck 8x47.6x41mm Screw

軟啟動(dòng)器 3RW44221BC46

性能信號(hào)模塊 6ES7 522-5HH00-0AB0 DQ 16：數(shù)字量輸出模塊，繼電器 DQ 16x 230 VAC/ 2A ST (RELAY), 35mm 模塊，不含前連接器

156-B32CA3 32 A Contactor

1746-IV32 SLC 32 Point Digital Input Module

1786-TPST2T ControlNet Coaxial IP67 TNC T-Tap

193-T1DC47 35-47 A IEC Bibllic Overload Relay

20-HIM-H10 PowerFlex 20 HIM Remote Cable Kit

2090-CSBM1DF-14AF05 Kinetix Cable Single DSL 2090-Series

20AC022A3AYNAEC0 PowerFlex 70 AC Drive 22 A at 11 kW 20A

GA647TRT300 Proficy GlobalCare Assist for CIMPLICITY HMI Server 300 I/O Runtime System

GP647IFUBSTS GCP iFIX iClientTS User Base Support

IC600CM542RR 2K CMOS Logic Memory Module

IC647HSTCSEO100KM eSignature Option for Historian - Enterprise Corporate Server 100000 Points (M4 Key)

IC647WDEM WDE:Woodword Modbus Ethernet

IC693UEX011RR 14pt DC In/Relay Out, AC Pwr. Sup.

IC756RDV001J-99 DV Development - Irix Op Sys Addt'l User, Japanese, Version 9.9

MicroLogix 1200 System 1762-L40BWA MICROLOGIX 1200, 40 PT.

PLC-5/1771 System 1771-IK ENCODER/COUNTER MODULE ASSEMBLY, 12-24V DC

Distributed I/O 1794-IB8 24 VDC INPUT 8 POINTS

Communications 9355-WABOEMENE RSLINX OEM - ENGLISH

Operator Interface D6195-6.5.2IT CONTROLVIEW 300 USER MANUAL (ITALIAN)

Support 9358-BEPB30S SUPT RENEWAL CONTRACT FOR 9358BEPBNT30ENE

Support F1761-ENISERA2B FIRMWARE UPGRADE FOR F1761NETENI MDL (SER A TO B)

RSI Software Products 9324-RL0300FRE RSLOGIX 500 STANDARD FRENCH CD

RSI Software Products 9301-2SE3503PTE RSVIEW32 RUNTIME 100K WITH RSLINX (PORTUGUESE)

RSI Software Products 9358-HSTS2300U1 UPGRADE: IN-SUPT: HISTORIAN 150 TO 1500 TAG

Motion Control W-4030-M-H00AA MOTOR,SERVO,WASHDOWN,AF,2.8 NM,3000RPM,12.0KG

5602 Greyline Micro MC. 4 Lines, (20) 5MM Chars. LCD. ASCII/Serial Interface. NEMA 4

IC200KIT001 The kit includes VersaPro (IC640VPS002), CAD files, programming cable, manuals and other tools to aid in the conversion process from Series 90 Micro to VersaMax Micro.

IC695PBM300 RX3i PROFIBUS Master Module (must be installed on RX3i PCI bus). The module supports PROFIBUS V1 Master functionality. The PROFIBUS Master module requires an RX3i CPU with firmware version 2.9 or later

MTR-1220-0-D-E-0RR Stepping Motor Nema23 Double Shaft

VSPCSE-SF10 VisualSPC SE ShopFloor includes Attribute Data Collection, Measurement Systems Analysis and A-681 interface cable. 10 license pack.

20BD077A0ANNANB0 PowerFlex 700 AC Drive 77 A 60 Hp 20B

20G11LF960JN0NNNNN PowerFlex 755 AC Packaged Drive

22F-A4P2N113 PowerFlex 4M- 0.75 kW (1 HP) AC Drive

490NAA27104 Quantum MODBUS PLUS電纜,1500'

291E-FBP-G1 Direct Online Reversing Starte

PYF14A-E 導(dǎo)軌安裝型：MY4J，MY4NJ

1492-SPM2D200 MCB Supplementary Protector 20 A

軟啟動(dòng)器 3RW30471BB14

電機(jī)啟動(dòng)器 3VU16401CL00

150-F361FBD Encl. SMC Flex Smart Motor Controller

1732E-IR4IM12R ARMORBLOCK 4 POINT RTD INPUT

1771-WB 12 Point Terminal Field Wiring Arm

193-EEKZ E1 Plus 60-300 A Overload Relay

20-750-2263C-1R2T PowerFlex 750 24V Tran IO Option module

2090-CPWM7DF-10AA03 MP-Series 3m Servo Power Cable

2097-V32PR0 Kinetix 300 Servo Drive

ENSP1F5 Bulkhead Passthrough Connector, Female/Female

GFK-1885 ViewStation CE II ControlStation CE II Hardware User's Guide

IC220EBI002 VersaPoint Ethernet Standard Network Interface Unit. Supports Modbus TCP network communications. Requires (1) IC220TBK087.

IC647CSPR010 Proficy Cause+ for Inbligent HMI/SCADA Runtime Server - 10X monitored KPIs

IC647PSF000 Proficy Process Systems 5000+ I/O with iFIX

IC693MDL231 240 Vac Isolated Input (8 Points)

IC756CDV000E-99 DV Development - Compaq True64 Op Sys, English, Version 9.9

MSI-MGMT-5 Production Management Clients 5 Pack

PLC-5/1771 System 1785-L40B PLC-5/40 CONTROLLER, 48K WORD SRAM