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　PLC控制系統(tǒng)的設(shè)備與調(diào)試，觸及到各項(xiàng)作業(yè)，而且只能按序進(jìn)行，一環(huán)緊扣一環(huán)，稍有不小心都將導(dǎo)致調(diào)試失利，不但延誤工期，甚至?xí)p壞設(shè)備。本文介紹了在現(xiàn)場(chǎng)實(shí)踐中總結(jié)出的PLC控制系統(tǒng)的設(shè)備與調(diào)試技能經(jīng)驗(yàn)，并對(duì)現(xiàn)場(chǎng)經(jīng)常出現(xiàn)的設(shè)備、調(diào)試相關(guān)問題，提出評(píng)論定見和解決計(jì)劃。

　　一、體系的設(shè)備與調(diào)試

　　合理安排體系設(shè)備與調(diào)試程序，是確保高效優(yōu)質(zhì)地完成設(shè)備與調(diào)試任務(wù)的要害。

　　1、前期技能準(zhǔn)備

　　體系設(shè)備調(diào)試前的技能準(zhǔn)備作業(yè)越充沛，設(shè)備與調(diào)試就會(huì)越順暢。前期技能準(zhǔn)備作業(yè)包含下列內(nèi)容：

　　(1)熟悉PC隨機(jī)技能材料、原文材料，深化了解其功用、功用及各種操作要求，制定操作規(guī)程。

　　(2)深化了解規(guī)劃材料、對(duì)體系工藝流程，特別是工藝對(duì)各生產(chǎn)設(shè)備的操控要求要有全面的了解，在此基礎(chǔ)上，按子體系制造工藝流。程聯(lián)鎖圖、體系功用圖、體系工作邏輯框圖、這將有助于對(duì)體系工作邏輯的深刻了解，是前期技能準(zhǔn)備的重要環(huán)節(jié)。

　　(3)熟悉各工藝設(shè)備的功用、規(guī)劃與設(shè)備狀況，特別是各設(shè)備的操控與動(dòng)力接線圖，并與什物相對(duì)照，以及時(shí)發(fā)現(xiàn)過錯(cuò)并糾正。

　　(4)在全面了解規(guī)劃計(jì)劃與PC技能材料的基礎(chǔ)上，列出PC輸入輸出點(diǎn)號(hào)表(包含內(nèi)部線圈一覽表，I/O所在位置，對(duì)應(yīng)設(shè)備及各I/O點(diǎn)功用)。

　　(5)研讀規(guī)劃提供的程序，對(duì)邏輯雜亂的部分輸入、輸出點(diǎn)制造時(shí)序圖，一些規(guī)劃中的邏輯過錯(cuò)，在制造時(shí)序圖時(shí)即可發(fā)現(xiàn)。

　　(6)分子體系編制調(diào)試計(jì)劃，然后在團(tuán)體評(píng)論的基礎(chǔ)上綜合成為全體系調(diào)試計(jì)劃。

　　2、PLC商檢

　　商檢應(yīng)有甲乙兩頭共同進(jìn)行，應(yīng)承認(rèn)設(shè)備及備品、備件、技能材料、附件等的類型、數(shù)量、規(guī)范，其功用是否無缺待實(shí)驗(yàn)室及現(xiàn)場(chǎng)調(diào)試時(shí)驗(yàn)證。商檢成果，兩頭應(yīng)簽署交換清單。

　　3、實(shí)驗(yàn)室調(diào)試

　　(1)PLC的實(shí)驗(yàn)室設(shè)備與注冊(cè)制造金屬支架，將各作業(yè)站的輸入、輸出模塊固定其上，按設(shè)備提要以同軸電纜將各站與主機(jī)、編程器、打印機(jī)等相銜接，查看接線正確，供電電源等級(jí)與PLC電壓選擇相契合后，按開機(jī)程序送電，裝入體系配置帶，承認(rèn)體系配置，裝入編程器裝載帶、編程帶等，按操作規(guī)程將體系注冊(cè)，此刻即可進(jìn)行各項(xiàng)操作實(shí)驗(yàn)。

　　(2)鍵入作業(yè)程序

　　(3)模仿I/O輸入、輸出，查看修正程序本進(jìn)程的意圖在于驗(yàn)證輸入的作業(yè)程序的正確性，該程序的邏輯所表達(dá)的工藝設(shè)備的聯(lián)鎖聯(lián)系是否與規(guī)劃的工藝操控要求相符，程序是否疏通。若不相符或不能工作完成全進(jìn)程，闡明程序有誤，應(yīng)進(jìn)行修正。在這一進(jìn)程中，對(duì)程序的了解將逐漸加深，為現(xiàn)場(chǎng)調(diào)試作好了準(zhǔn)備，同時(shí)也可以發(fā)現(xiàn)程序不合理和不完善的部分，以便進(jìn)一步優(yōu)化。

　　調(diào)試辦法有兩種：

　?、倌７罗k法：按規(guī)劃做一塊調(diào)試板，以鈕子開關(guān)模仿輸入節(jié)點(diǎn)，以小型繼電器模仿生產(chǎn)工藝設(shè)備的繼電器與接觸器，其輔佐接點(diǎn)模仿設(shè)備工作時(shí)的回來信號(hào)節(jié)點(diǎn)。其長(zhǎng)處是具有模仿的真實(shí)性，可以反映出開關(guān)速度差異很大的現(xiàn)場(chǎng)機(jī)械觸點(diǎn)和PLC內(nèi)的電子觸點(diǎn)相互銜接時(shí)，是否會(huì)發(fā)作邏輯誤動(dòng)作。其缺陷是需求添加調(diào)試費(fèi)用和部分調(diào)試作業(yè)量。

　?、趶?qiáng)置辦法：使用PLC強(qiáng)置功用，對(duì)程序中觸及現(xiàn)場(chǎng)的機(jī)械觸點(diǎn)(開關(guān))，以強(qiáng)置的辦法使其“通”、“斷”，迫使程序工作。其長(zhǎng)處是調(diào)試作業(yè)量小，簡(jiǎn)便，不需另外添加費(fèi)用。缺陷是邏輯驗(yàn)證不全面，人工強(qiáng)置模仿現(xiàn)場(chǎng)節(jié)點(diǎn)“通”、“斷”，會(huì)構(gòu)成程序工作不能連續(xù)，只能分段進(jìn)行。

　　依據(jù)我們現(xiàn)場(chǎng)調(diào)試的經(jīng)驗(yàn)，對(duì)部分重要的現(xiàn)場(chǎng)節(jié)點(diǎn)采納模仿辦法，其他的選用強(qiáng)置辦法，取二者之長(zhǎng)互補(bǔ)。邏輯驗(yàn)證階段要著重逐日填寫調(diào)試作業(yè)日志，內(nèi)容包含調(diào)試人員、時(shí)刻、調(diào)試內(nèi)容、修正記載、毛病及處理、交代驗(yàn)收簽字，以樹立調(diào)試作業(yè)責(zé)任制，留下調(diào)試的第一手材料。關(guān)于規(guī)劃程序的修正部分，應(yīng)在規(guī)劃圖上注明，及時(shí)征求規(guī)劃者的定見，力求準(zhǔn)確表現(xiàn)規(guī)劃要求。
 

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IC609TCU100RR Timer/Counter Setpoint Unit (for S1 Jr & CPU 104, 105, 106)

IC647HSTSC1KM Server to Server Collector for Historian - Standard Server 1000 Points (M4 Key)

IC660BBA100RR Analog I/O Block, 115Vac Power, 4 In/2 Out, Ph B

IC694MDL752 Output module 5/24VDC (TTL) 0.5 amp 32 point negative logic.

IC756WDJ009E-27 DataViews Development System Visual Basic & Java English v2.7

MicroLogix 1500/1769 System 9399-RL50GRDE RSLOGIX 500 GETTING RESULTS GUIDE (GERMAN)

PLC-5/1771 System 1771-CP1 1771 I/O CHASSIS CABLE FOR 1771-P7 POWER SUPPLY

Distributed I/O 1797-TB3S 3-WIRE EX TERMINAL BASE - SPRING CLAMP

Operator Interface 2711P-B6C20D PV PLUS 600 COLOR, KEY/TOUCH, ETHERNET, DC PS

Support 9323-PA1IR SUPT REINSTATEMENT CONTRACT FOR 9323PA1I

Support 9358-HSTS2500S SUPT RENEWAL CONTRACT FOR 9358HSTS2500

Support F1772-LXPSERB FIRMWARE UPGRADE FOR 1772-LXP PLC2 PROCESSOR MODUL

RSI Software Products 9324-RLD3U7FRE RSLOGIX 5000 STD. TO PRO UPGRADE, FRENCH

RSI Software Products 9305-RSVADDCESE RSVIEW32 ACTIVE DISPLAY DEDICATED CLIENT (SPANISH)

RSI Software Products 9358-RTI03E RTI DATA COLLECTOR (3 CONFIGURATION)

Motion Control 2092-DA4 DRIVE, 10.7A/24.8A, ULTRA1500 DIGITAL SERVO DRIVE

A06B-0143-B075#7008 A12/3000 Servo Motor, 64K Serial Encoder

IC200UDD110 28 point; (16) 24VDC In, (12) 24VDC Out (6) 1.0 A, (6) 0.5A, 24VDC Power Supply. Battery (IC200ACC403) is required for data retention. Battery not included.

IC752BUU014 VT100 Upgrade for Datapanel K

MTR-1454-E-A-E-SRR Stepping Motor Nema42 Encoder Splashproof

ZA06B-0114-B503 B0.4/5000is servo motor with 24 VDC brake and 64k serial encoder

20BD3P4A3AYNACD0 PowerFlex 700 AC Drive 3.4 A at 2 Hp 20B

20G11TD545AN0NNNNN PowerFlex 755 AC Packaged Drive

25-PM1-B032 PowerFlex 520 7.5kW (10Hp) Power Module

372ESS47001 Quantum CONCEPT EFB 升級(jí)軟件

FRN 7.5E1S-4C 13 KVA 18 A 7.5KW 3相AC380V/50Hz/60Hz

E50S8-2500-6-L5

1492-SPM3C400-N MCB Supplementary Protector 40 A

軟啟動(dòng)器 3RW40461BB05

模擬量輸入信號(hào)板 6ES7 231-4HA30-0XB0 SB 1231 AI 1 x 12 位

150-SC2NUR SMC-50 SOLID STATE MOTOR CONTROLLER 260A

1734-VHSC24 POINT I/O Very High Speed Counter Module

1783-SFP1GSX 1000SX SFP Fiber Transceiver

193-ESM-VIG-30A-E3T E300/E200 30 Amp Sensing Module

20-750-I2B-E355F330 PowerFlex 750 Replacement Inverter

2090-CPWM7DF-16AA15 MP-Series 15m Servo Power Cable

2099-K7KCB-1 KINETIX 7000 CNTRL BRD ASSY/READOUT SPAR

GA647IFESGDV00075 GCA iFIX Optn: ESig & ERec 75 I/O Dev

GP-2102NT/OBGSB GagePort Digital NT 2-port b (Owens Brockway OEM) - Sales BOM.

IC5007TAX0130 PanelPC 17 inch Standard Unit Deluxe with Windows XP and Stainless Steel Bezel

IC647HSTCC1000KM Calculation Collector for Historian - Standard Server 1,000,000 Points (M4 Key)

IC647STA001 Scheduler Time & Attendance Adapter

IC693MDL742RR 12/24 Vdc Output, 1 Amp, Positive Logic (16 Points), Fused

IC756LDV000E-98 DV Development - Inb/Linux RedHat Op Sys, English, Version 9.8

Pico Controllers 1760-IB12XOB4IF 12 DC IN 4 TRANS OUT AI

PLC-5/1771 System 1771-OBD 10/60V DC OUTPUT MODULE, 16 OUTPUTS

Distributed I/O 1791P-8B8P PROFIBUS 24VDC CBLK I/O,8 IN SINK 8 SRCE OUT,BASE

Communications 6001-RIO 1784-KTS/KTX/KTXD RIO SCAN DRIVER DEVMPT TOOLKIT

Operator Interface 2706-PDHPM DH+ COMMUNICATION MODULE FOR 2706-P7X & P9X

Support 9701-VWSB025AR SUPT REINSTATEMENT CONTRACT FOR 9701VWSB025AENE

Support 9515-RSNHS500S SUPT RENEWAL CONTRACT FOR 9515RSNHS500ENE

EtherNet/IP Products 2711P-K7C4D2 PV PLUS 700, KEYPAD, ENET, DC PS, EXT MEM

RSI Software Products 9301-2SE340ITU5R RSVIEW32 RUNTIME 5K-32K OUT-SUPT (IT)

RSI Software Products 9356-PRO2350U1 UPGRADE: IN-SUPT: RSSQL STD.150 TO PROF.5000 TAG

Motion Control 1326AB-B740E-M2L MOTOR,SERVO,460V,50.0NM,3400RPM,MULTI,IP67

4261A-4 7 SEG PANEL DISP. 4 DIGITS. ASCII/SERIAL INTERFACE. QUICK CONN W/PROTOCOL CONV. DUST SEAL

HMI-KPN-401 QuickPanel Keypad for 7.4" QPGCxxx0000

IC693CPU364 CPU 364 Module (240K Bytes configurable user memory), Embedded Ethernet

SPS-50W-2 24 VDC PS, 2.1A, 85-265 VAC INPUT

TRM-POSN-06 Screw terminal breakout board with 6 foot cable (mates with any 15-pin female D-shell connector)

20BD014A0NYNACC1 PowerFlex 700 AC Drive 14 A at 10 Hp 20B

20G11BD1K4AN0NNNNN PowerFlex 755 AC Packaged Drive

22C-B017N103 PowerFlex 400- 3.7 kW (5 HP) AC Drive

140XBP00600C Quantum 背板, 6槽, CC

285-BRC22-M12 Source Brake Cordset Cable, 12m

H3CR-A8 AC100-240VAC, 0.05s-300h可調(diào)，2模式?二開/閉 觸點(diǎn):5A

1492-SPM1D050 MCB Supplementary Protector 5 A

通用型變頻器 6SE6 440-2UC34-5FA1 "45 KW,350 x 850 x 320"

電機(jī)啟動(dòng)器 3VU13403MJ00

150-C37NBD SMC-3 37A Smart Motor Controller

1609-P3000A Uninterruptible Power Supply P UPS Acces