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3D打印技術(shù)在汽車業(yè)中的應(yīng)用現(xiàn)狀
雖然關(guān)于3D打印汽車的新聞屢有報(bào)道，但是細(xì)心的讀者不難發(fā)現(xiàn)，3D打印汽車這個(gè)概念的宣傳力度大于實(shí)際應(yīng)用，以上述七大概念車為例，3D打印組件僅占整車中很小的一部分，而且還是非承力件。因此有分析人士認(rèn)為，3D打印汽車更多的是在宣傳一種技術(shù)發(fā)展理念，通過(guò)這一理念來(lái)拉動(dòng)消費(fèi)，并不是真的要采用3D打印來(lái)生產(chǎn)汽車。
然而，3D打印作為一項(xiàng)新興技術(shù)有其獨(dú)特的優(yōu)越性，依然在汽車業(yè)中有著許多成功的應(yīng)用案例。下面從汽車設(shè)計(jì)、制造和消費(fèi)的不同階段來(lái)分析3D打印技術(shù)在汽車業(yè)中的應(yīng)用。
在汽車設(shè)計(jì)階段，3D打印可快速制作概念模型和功能原型，在產(chǎn)品研發(fā)初期大大縮短汽車零部件的驗(yàn)證時(shí)間，從而縮短汽車的研發(fā)周期，并盡可能地降低由于設(shè)計(jì)方面的原因而造成的成本浪費(fèi)。例如，蘭博基尼采用3D打印技術(shù)研制引擎管路，實(shí)現(xiàn)了用較短的時(shí)間完成復(fù)雜結(jié)構(gòu)的制作。
在汽車制造階段，汽車的外飾包括車燈、保險(xiǎn)杠、徽標(biāo)、擋泥板等，汽車的內(nèi)飾包括聲學(xué)系統(tǒng)、方向盤、儀表板、操作桿等，以及底盤、車身等都成功應(yīng)用了3D打印技術(shù)。據(jù)報(bào)道，3D打印技術(shù)的應(yīng)用在縮短生產(chǎn)周期、降低生產(chǎn)成本方面發(fā)揮了重要作用。
汽車消費(fèi)階段，也就是說(shuō)汽車進(jìn)入消費(fèi)者手中，廠商需要對(duì)其車輛進(jìn)行維保、修復(fù)，在這一領(lǐng)域，3D打印技術(shù)可謂大展身手。比如，保時(shí)捷采用3D打印技術(shù)為經(jīng)典汽車生產(chǎn)零備件，奔馳公司采用3D打印的零部件修復(fù)20世紀(jì)50年代的跑車，寶馬公司采用3D打印零件修復(fù)老舊座駕。此外，在汽車零部件的供應(yīng)鏈中，應(yīng)用3D打印技術(shù)已是目前各大公司的追求目標(biāo)。
3. 3D打印是噱頭還是工業(yè)革命？
在3D打印技術(shù)發(fā)展的如火如荼的時(shí)候，也有業(yè)內(nèi)人士指出，3D打印技術(shù)在批量生產(chǎn)方面還無(wú)法與傳統(tǒng)工業(yè)相比，標(biāo)準(zhǔn)化作業(yè)還無(wú)法大規(guī)模實(shí)現(xiàn)，打印材料遠(yuǎn)未達(dá)到廣泛使用的要求，高性能零部件的打印技術(shù)還沒(méi)有形成，復(fù)合型人才的缺乏等，都限制了3D打印技術(shù)的推廣應(yīng)用，更不要說(shuō)3D打印整車了，3D打印汽車也只是一個(gè)博人眼球的噱頭而已。
另一方面的聲音就很樂(lè)觀了。早在2014年就有學(xué)者撰文《3D打印技術(shù)顛覆汽車制造業(yè)》，提出了3D打印技術(shù)將引領(lǐng)汽車制造業(yè)的觀點(diǎn)。2016年，《美國(guó)汽車新聞》評(píng)選出全球十二大汽車行業(yè)的顛覆者，3D打印位居榜首。由此可見3D打印技術(shù)的先進(jìn)性。
3D打印是“噱頭”還是“工業(yè)革命”？我們應(yīng)該客觀評(píng)價(jià)3D打印技術(shù)的發(fā)展與應(yīng)用，既不要抵觸，也不要神話。作為一種新興的科學(xué)技術(shù)，3D打印有著傳統(tǒng)工藝無(wú)法比擬的優(yōu)勢(shì)，但不可否認(rèn)也存在無(wú)法克服的缺陷，我們應(yīng)該做的是盡可能的發(fā)揮其長(zhǎng)處，在生產(chǎn)中取得更高的效益。
 

Motion Control MPG-A025-031S24 MOTOR,SERVO,GEAR RATIO 31,100NM,168RPM,SINGL,BRK

Motion Control 1394C-SJT10-L-RL MOD,SYS,10KW,IMCS SINGLE AXIS,W/RIO,W/AXIS LINK

BC5005TBX0000 15" Bundled Inbligence Industrial Computer with WIN XP Perbance Series

IC200MDL740 OUTPUT 24VDC POS LOGIC 0.5A PER PT (1 GROUP OF 16) 16PT

IC647WMI320 Workstation Interface (WSI) for PS/2, Series 90 Serial

IC752MNL000 Mature. Datapanel Perbance Series Operator's Manual

MTR-1350-E-A-E-0RR Stepping Motor Nema34 Encoder

STXPBS532 STXi Profibus with 16 24VDC source (Negative Logic) b and 16 24VDC sink output, expandable to 8 additional modules.

PCI-8512/2

AR-B1479D

PCA-6114P7

Dell R5400

EmCORE-i6352/AP5R1.2

PCI-9820I

1492-LS2-4 IEC Sensor Blck 5.1x81x38.5mm Spr Clp

1494G-EF3J6-98-412-414 NEMA 1494G Enclosed Disconnect

軟啟動(dòng)器 3RW44432BC36

ET 200SP 6ES7134-6FB00-0BA1 AI 2xU 標(biāo)準(zhǔn)型，基座單元類型 A0、A1

1585D-M4DC-H Ethernet Media

1756-A4K ControlLogix 4 Slots Chassis

1794-IG16 Flex 16 Point Digital Input Module

194E-CA00E-PE-TN 194E Load switch

2080-LC50-48QBB Micro850 48 I/O EtherNet/IP Controller

2090-CSWM1DF-18AA16 Kinetix Cable Single DSL 2090-Series

20AC3P5C3AYNNNC0 PowerFlex 70 AC Drive 20A

GC646MRB000 Proficy GlobalCare Complete for Logic PC Runtime 8,000 I/O

HE693SNPCBL SNP to RS-232 Adapter + cable for personal computer 9-pin serial port

IC610MDL166RR Analog Output Module 4-20mA/0-10Vdc (2 channels)

IC647HSTSS1500KM Historian Standard Server 1,500,000 Points (M4 Key)

IC660BBD101RR AC, 8 Circuit, Low Leakage Block

IC695ACC400 RX3i CPU Energy Pack. Compatible with IC695CPE305 and IC695CPE310 only. Energy Pack ships with CPE305 and CPE310.

IC756WDS000E-22 Dataviews Development Suite (All Windows Languages, Custom Editor Tool kit, Custom Datasource Toolkit, 1 yr SAFE), English, Version 2.2

CompactLogix System 1769-IQ16 16 POINT 24 VDC SINKING/SOURCING INPUT MODULE

PLC-5/1771 System 1770-XYB LITHIUM BATTERY FOR PLC-5 ENHANCED PROCESSORS

Distributed I/O 1798-N2 FLEXARMOR FILLER MODULE

Operator Interface 2711P-K6C8A PV PLUS 600 COLOR, KEYPAD, DH+, AC PS

Support 9323-S5300S SUPT RENEWAL CONTRACT FOR 9323S5300

Support 9358-PBBK03R SUPT REINSTATEMENT CONTRACT FOR 9358PBBK03ENE

Support F1775-L3 FIRMWARE UPGRADE FOR 1775-L3 PLC3 PROCESSOR MODULE

RSI Software Products 9324-RLDSTXE RSLOGIX 5000 STRUCTURED TEXT OPTION

RSI Software Products 9305-RSVADSPTE RSVIEW32 ACTIVE DISPLAY SERVER (PORTUGUESE)

RSI Software Products 9324-RL5LDRENE RSLADDER 5 (CD-ROM)

Motion Control 2094-PRS3 POWER RAIL, SLIM, 230V OR 460V, 3 AXIS

A06B-6089-K201 Connector Kit, Alpha SVU Series Amplifiers External MCC (CX3)

IC200UEX209 28 point expansion. (16) 120VAC In, (12) Relay Out (2 @ 10 amp & 10 @ 2 amp), 120/240VAC Power Supply. (includes IC200CBL501)

IC752CDS049 Control Station CE IIx Controller 10.4 " Display with RT license.

MTR-3N24-G-R-0-N-SRR Servo Motor Nema23 with Seal

NI 9381

PSC-586

ADAM-4068

AOM-TPM-9655V

NORCO-730V

DMC5410 DMC3410

1492-J35-Y IEC 1-Ckt Feed-Through Blk 35mm

1492-SPM3D130 MCB Supplementary Protector 13 A

軟啟動(dòng)器 3RW40381TB05

SIMATIC HMI 系列面板 6AV2124-1JC01-0AX0 KP900 精智 9 英寸，按鍵

150-SPPB1UR SMC-50 POWER POLE ASSEMBLY 90A

1738-IB16DM12 ArmorPoint 16 Point Input Module

1784-CP14 SLC Communication Cable

193-KB40 2.9-4.0 A IEC Bibllic Overload Relay

20-750-PBAY-RHBB-2437 POWERFLEX 750 KIT,SIDE BUSBAR,2437Amps

2090-CS0DSDS-AA10 Kinetix Cable, 1.0m,Cascade, S0 Safe Off

20AB070A0AYNANC0 PowerFlex 70 AC Drive 70 A at 25 Hp 20A

GA647IFPLSR00150 GCA iFIX Plus SCADA 150 I/O Srv

GP647IFESGCLNTCRN GCP iFIX Optn: ESig & ERec iClient Run

IC600BF832RR 115Vac Input Module (32 points)

IC647HSTCCP10M Historian Client Connection Pack 10 Users (M4 Key)

IC647TDV950 CIMPLICITY HMI Server 5000 I/O Development and Runtime System

IC693MDR390 Mixed I/O, 24Vdc Input (8 points), Relay Output (8 points)

IC756LDV001K-98 DV Development - Inb/Linux RedHat Addt'l User, Korean, Version 9.8

Pico Controllers D1760-GR001BENP PICO CONTROLLER GETTING RESULTS MANUAL

PLC-5/1771 System 1771-OW CONTACT OUTPUT MODULE

Distributed I/O 1791-IOBW BLOCK I/O, 24V DC, 64 PT MODULE

Communications 1786-FS20 200 MICRON CABLE ASSEMBLY 20 METERS (65.6 FT)

Operator Interface 9399-2SE32GRPT RSVIEW32 GETTING RESULTS GUIDE (PORTUGUESE)

Support 9356-PRO2200R SUPT REINSTATEMENT CONTRACT FOR 9356PRO2200

Support 9324-RL0300ITS SUPT RENEWAL CONTRACT FOR 9324RL0300IT

EtherNet/IP Products 1785-L40E ETHERNET/IP PLC-5/40 CONTROLLER, 48K WORD SRAM

RSI Software Products 9301-2SE3500ESU2 RSVIEW32 RUNTIME 1500-100K UPGRADE IN-SUPT (ES)

RSI Software Products 9356-PRO2450U8R UPGRADE: OUT-SUPT: RSSQL PROF.5000 TO 32000 TAGS

Motion Control N-2304-1-F04AA SERV MTR,0.5NM,6000RPM,1000 LN ENCDR,BRK

44A730464-G20 Connector Kit, AC12, A12 & A22/2000 Motor Power

IC200ALG322 ANALOG OUTPUT 12 BIT VOLTAGE +/-10V 4CH

IC693PCM300LTMP Prog. Coproc. Mdl., 160 KB (35 KB Basic Prgm), w/Port Exp. Cbl. Modified for use by OEMs (LT)

Silver Series 6008-SV2R TWO CHANNEL RIO SCANNER FOR VME BUS BACKPLANE

cDAQ-9179

EPIA-PX10000G

PCL-849

SIS-8600-LV

MMC-BDPO41INA

ADT-8948A1

OP413G2GSFCL

1492-SPM1D400-N MCB Supplementary Protector 40 A

變頻器選件 6SE6 400-0BP00-0AA0 BOP 操作面板 420/440

電機(jī)啟動(dòng)器 3VU16400MG00

150-C9NCD SMC-3 9A Smart Motor Controller

170-PW85 Bulletin 100-C Accessory

1771-IQ16 1771 16 Point Digital Input Module

193-EC3ZZ E3 Plus 9-5000 A Overload Relay

198-TD1 IEC Control Circuit Enclosure Accessory

2090-CPWM4DF-16AF02 MP-Series 2 m Length Power Cable

2094-BC07-M05-S Kinetix 6000 Integrated Axis Module

DEMOCD00009 iWeb Server DEMO CD

GFK-0731 ECLiPS English Control Language Programming System for Series 90-70 PLC User's Guide

IC210BDD024 24V DC Power Source, (12) 24VDC in/(8) out (Transistor) , (4) analog bs, Expandable, without LCD/Keypad

IC647ARC100 PA Reporting Client 100 Pak

IC647PPSEWF Proficy Process Systems Engineering Workstation with iFIX

IC693CMM321RR Ethernet Interface Module

IC754VBI12MTD View Intermediate 12 Inch Mono Touch DC Blank

MSI-CONNECTOR Historian Connector

SLC/1746 System 1746-R11 REPLACEMENT COVERS & LABELS FOR CTLG # 1746-P2/P3

Distributed I/O 1734-OB8E 24V DC8 CHANNEL SOURCE OUTPUT MODULE

Application-specific products 1803-EEM20E12 EEM,32 PULSES, 24V DC, NEMA 12 ENCLOSURE

Operator Interface 2711-T10G9L1 PV1000 GRAYSCALE TOUCH, RS232(DH485) & RS232 PRINT

Support 9302-APOS SUPT RENEWAL CONTRACT FOR 9302APO

Support 9381-PP2500KENR SUPPORT REINSTATEMENT CONTRACT FOR 9381PP2500KEN

DeviceNet Products 1791D-4B0 DNET 24VDC CBLOCK I/O, 4 IN SINK (NOT EXPANDABLE)

RSI Software Products 9301-2SE3350ESU1 RSVIEW32 RUNTIME 150-5K UPGRADE IN-SUPT (ES)

RSI Software Products 9358-PBPCNT30ENE RSBATCH NT FOR PROCESLGIX PC BASED PHASES 30 UNITS

Motion Control MPL-B860D-MJ24AA MOTOR,SERVO,63.0NM,2000RPM,MULTI,460V,BRKE

Silver Series 1398-DDM-005X-DN DRIVE,7.5A PEAK, ULTRA 100 W/DNET INDEX

HE300RSL130 P1 interface for AF300E$ drives

IC646TDV915 1,500 I/O Point Development System

QBH2D100S2P QUICKPANEL 6" STN HAND HELD BUNDLE

ST-2792 STXi output module Relay Output 2 points, 230V AC/ 2A, Manual

USB-232/4

PCI-7432

ARCNET PCI20-CXB

INTEK PLUS V3.3

PCI-9111

DAQ-PCI64C

1492-RIFM20F-2 Connection Products

總線插頭 6GK1500-0FC00 RS485 總線插頭， 12MBd180? ，連接 OP 及 OLM

變送器 3RS21 40-2GD60

1497A-A1-M18-0-N 50Va 208/230/480-120/24V 50/60 Hz Cpt

1606-XLP100E Power Supply XLP 100 W Power Supply

1764-MM2 MicroLogix 1500 Memory Module

188-K4B130 Miniature Circuit Breaker 13 A

194L-HE6A-375 194L Control And Load Switch Actuator

2090-CPBM7DF-08AF25 25 m Length SpeedTec Flexible Cable

2090-XXNPMF-16S25 Kinetix Drives 25m Standard Cable

CA-860-2 LMI Adapter to GP-3102NT GagePort.

GC647SDL001 GCScheduler Doublet license for PC user

IC200PKG101 I/O starter kits, Genius NIU

IC646TBAPC002 Back-up Server for Advanced Process Control

IC647NCL000 CIMPLICITY HMI Action Calendar Option

IC690CBL710 CIMPLICITY 70 RGB Video Cable

IC697VSC096 Single Board Computer, with 32Mbyte SDRAM & 96 Mbyte Flash. NO OPERAT ING SYSTEM PRE LOADED

IC800VMA012 100 W VersaMotion servo amplifier

SLC/1746 System 1746-C16 CHASSIS INTERCONNECT CABLE, 4FT (1.22M)

Industrial Computers 6181P-17TPXPH VERSAVIEW INTEGRATED DISPLAY COMPUTER 17-INCH TFT

Application-specific products 9358-PBPC10ENE RSBIZWARE BATCH FOR PLX PC BASED PHASE 10 UNITS

Operator Interface 2711-K5A3 PV550 MONOCHROME KEY, DH485 & RS232 PRINT

Support 9301-2SE2100JPS SUPT RENEWAL CONTRACT FOR 93012SE2100JP

Support 9500-CPAKPMENR SUPT REINSTATEMENT CONTRACT FOR 9500CPAKPMEN

ControlNet Products 2711P-RN15S CONTROLNET COMMUNICATIONS MODULE

RSI Software Products 9301-2SE2503ESE RSVIEW32 WORKS 100K WITH RSLINX (SPANISH)

RSI Software Products 9358-BEPNT60ENE EPROCEDURE FOR NT 60 UNITS

Motion Control MPL-A520K-SJ24AA MOTOR,SERVO,10.7 NM,4000RPM,SINGL,230V,BRK,13.9KG

Motion Control 2090-XXNPMP-14S20 CABLE,NON-FLEX,MOTOR POWER,MP/1326AB,14 GAUGE,20M

GABK3D200C2P/SR QUICKPANEL 6" TFT W/SER GE LABEL

IC641SWM313 Logicmaster 90-30 TCP/IP-Ethernet, Cable & Paper Manuals

IC800SSI228D2 28 Amp S2K Series Servo Amplifier/Controller with DeviceNet, 230 VAC

PSPC-ADMIN50/E Prof Shop Floor SPC Admin 50 Usr w/ eSig

PXI-6513

X34PI-1.00

SOM-5786

FSP460-60PFN

FSP300-60GTB

WADE-8656-J2

1492-MS6X12V1-END Connection Products

數(shù)字量輸入/輸出模塊SM 6ES7 321-1BL00-0AA0 DI/32 24VDC，光電隔離，40pin 前連接器

行程開關(guān) 3SE53122SE12

運(yùn)行版軟件 6AV2105-2BB04-0AC0 SIMATIC WinCC Runtime 專業(yè)版 Powerpack Runtime Advanced 128 PowerTags -> Runtime 專業(yè)版 128 PowerTags V14

1585J-M8CBJM-0M5 RJ45 Ethernet Media

1756-PAXTR Extended Temp AC Redundant Supply

188-K1C630-N Miniature Circuit Breaker 63 A

194E-S1-P 194E Shaft Adptr Kit w/194R-S1 Shaft

2090-CFBM7DF-CEAF30 Kinetix 30m Flexible Cable

2090-UXNFBMP-S05 MP-Series 5 m Length Feedback Cable

BC646TDV700 Server 700 I/O Develop/Runtime System with Proficy GlobalCare

GC647IFESGRN00150 GCC iFIX Optn: ESig & ERec 150 I/O Run

IC200ALG620CA ANALOG INPUT 16 BIT RTD 4CH CONFORMAL COATED

IC646MDA300 View Development/Runtime 300 I/O

IC647IFPRRN00900C iFIX Profsnl SCADA 900 I/O Runtime (M1Component Part)

IC660TBA104 Terminal Assembly for IC660BBA104

IC697CHS791 Rack, 9 Slots, Front Mount

IC800MCUB12160XD 50 oz-in NEMA 23 stepping Motorcube with Devicenet interface

ControlLogix/1756 System 1756-IA8D 79-132 VAC DIAGNOSTIC INPUT 8 PTS (20 PIN)

Industrial Computers 6182H-7TEH6D VVCE 700, TOUCH, EXT MEM, RIO/DH, DC

Process Control 9358-PBEPB30ENE RSBIZWARE BATCH & EPROCEDURE BNDLE PLX 30 UNITS

Operator Interface 2711P-RAK10 PVP/VVCE1000 KEY/COMBO TO PV1000/1000E KEY ADAPTER

Support 9352-WGS200S SUPT RENEWAL CONTRACT FOR 9352WGS200

Support 9330-RSRDEVENS SUPT RENEWAL CONTRACT FOR 9330RSRDEVEN

ControlNet Products 1786-TNCJI4 CONTROLNET TNC COAXIAL CONN - ISOL JACK TO JACK

RSI Software Products 9301-2SE235JPU1R RSVIEW32 WORKS 150-5K UPGRADE OUT-SUPT (JP)

RSI Software Products 9355-WABCEU2 UPGRADE: IN-SUPT: 9351WKTS TO RSLINX C SDK CD

Motion Control MPL-A310F-SJ22AA MOTOR,SERVO,1.58 NM,3000RPM,SINGL,230V,3.0KG

Motion Control 2090-DANFCT-S01 CABLE, NF, MTR FBACK FOR CABLE-MTD CONN, T, 01M

BC647MBP001 Machine Edition Professional Development Suite with Proficy GlobalCare Complete and a Hardware key.

IC320CGM560 CsCPCI CsCAN Interface Board, 1 channel. Bundled with CsCAN OPC Server

IC800CBL062 A12/3000 and A22/2000 Motor Power Cable, 14 Meters

OC647APS30025 CSense Predictive Soft Sensor 25 KPI's

PCIe-6351

HSB-681

BPS-400SP

MHG2-6400P

IMBA-9454G-R10

ACTEL ProASIC3

1492-M5X10H41-50 Connection Products

1494H-BF3H6 Heavy Duty Fusible Safety Discon Switch

軟啟動(dòng)器 3RW44446BC34

ET 200SP 6ES7135-6HB00-0DA1 AO 2xU/I 高速型，基座單元類型A0、A1

1585D-M4TBDM-0M3 Micro D-Code, QD Style Ethernet Media

1756-CNB ControlLogix Communication Module

1794-N2 Flex Dummy Filler Module

194E-CA32E 194E Load switch

2080-TC2 Micro800 2 Channel TC Plug-In

2090-DAIO-D5001 Cable Non-Flex CN1 Control 1m

20AC5P0A3AYNNNC0 PowerFlex 70 AC Drive 5 A at 2.2 kW 20A

GC646MSP101 Proficy GlobalCare Complete for Logic Developer - State Professional w/Programming Cable

HE693TCU400 Thumbwheel Interface, sets (4) 4-digit registers in PLC (via SNP port)

IC630CHS306RR Base Unit, 6 Slots

IC647HSTSS300M Historian Standard Server 300 Points (M4 Key)

IC660BBS103RR 115Vac/125Vdc Low Leak Isol Block w/o Failed Sw Diag, 8 Ckt

IC695ALG608 Analog Input module, 8 channels single ended, 4 channels differential, channels are configurable for voltage and current. Can be configured for Current: 0 to 20mA, 4 to 20mA, +/- 20mA; Voltage: +/- 10V, 0 to 10V, +/- 5V, 0 to 5V, 1 to 5V. The anal

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