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數(shù)控加工技術(shù)在模具制造中應(yīng)用的意義

2.1 提高模具的精度

由于在模具制造過程中，對模具的精度的控制至關(guān)重要。傳統(tǒng)的模具制造需經(jīng)過一系列的諸如銑、磨、車等加工工藝來完成，加工技術(shù)難以保證，而數(shù)控加工技術(shù)可以保證模具加工的高精度，因此，廣泛應(yīng)用于模具制造中，例如數(shù)控銑床、數(shù)控成型機(jī)床等，除可以滿足模具加工的要求外，還可以擴(kuò)大加工材料的選擇范圍。

此外，數(shù)控加工技術(shù)，對于形態(tài)復(fù)雜及稀有金屬等不易加工的材料，可以預(yù)先設(shè)計(jì)進(jìn)行高精度的加工。

2.2 提高模具生產(chǎn)效率

數(shù)控加工技術(shù)利用其高速切削工藝，其加工速度相較于傳統(tǒng)加工技術(shù)可提高 10 倍左右，使得生產(chǎn)出的模具產(chǎn)品具有精度高、穩(wěn)定好性好等特點(diǎn)。
此外，數(shù)控加工技術(shù)不僅可以對常見的模具材料進(jìn)行加工，還可以加工質(zhì)地較堅(jiān)硬的材料。
2.3 推進(jìn)模具制造業(yè)向智能化發(fā)展

隨著信息技術(shù)的不斷發(fā)展，已經(jīng)滲透到社會(huì)生活的各個(gè)方面，模具制造業(yè)也不例外，它極大的促進(jìn)了模具制造業(yè)想著智能化的方向發(fā)展。

在模具的制造過程中通過不斷使用信息化技術(shù)，不僅可以快速推動(dòng)模具制造業(yè)向智能化發(fā)展，而且企業(yè)還可以根據(jù)收集到的模具制造信息，及時(shí)更新系統(tǒng)，以保證最大程度地滿足對復(fù)雜工藝的技術(shù)要求。

此外，通過數(shù)控加工技術(shù)的信息化管理，還可以打破時(shí)間的限制，進(jìn)行遠(yuǎn)程控制，實(shí)現(xiàn)異地調(diào)控操作。
3 、數(shù)控加工技術(shù)的應(yīng)用分析

3.1 模具分類

在進(jìn)行模具加工前，需要進(jìn)行模具分類，并根據(jù)模具種類選擇合適的數(shù)控機(jī)床。數(shù)控加工的方式多種多樣，為了能取得最佳效果，我們應(yīng)該合理進(jìn)行分類，目前，較為常用的數(shù)控加工機(jī)床有銑加工、電火花切割、車削、磨削加工等，只有將加工所用模具進(jìn)行合理分類，才能滿足生產(chǎn)要求，降低成本。

數(shù)控加工是一個(gè)整體的流程，只有保證加工的每一道工序都能正常的情況下，才能制造出高質(zhì)量的模具。
3.2 改進(jìn)數(shù)控技術(shù)

隨著計(jì)算機(jī)技術(shù)的不斷發(fā)展，數(shù)控加工技術(shù)也將隨之不斷改進(jìn)和發(fā)展。隨著數(shù)控加工技術(shù)的不斷提高，模具制造水平也隨之提高，例如對于比較復(fù)雜的曲面模具，尤其是具有比較細(xì)微復(fù)雜形狀的模具，能夠利用數(shù)控銑加工及數(shù)控電火花加工相結(jié)合的方法，實(shí)現(xiàn)模具加工的順利完成。
3.3 優(yōu)化加工程序

數(shù)控編程技術(shù)是數(shù)控加工技術(shù)的重要組成部分，數(shù)控加工技術(shù)水平對數(shù)控加工技術(shù)有較大影響，加工程序越好，則加工水平越高，加工效益也就越高。
為保證加工效益，技術(shù)人員要綜合考量三方面的因素，即加工質(zhì)量、加工時(shí)間及加工程序的應(yīng)用。因此，對于整個(gè)數(shù)控編程技術(shù)應(yīng)按照指令并行執(zhí)行的原則，降低非切削時(shí)間，以實(shí)現(xiàn)同一時(shí)間內(nèi)的共同并發(fā)。

4 、數(shù)控加工技術(shù)在應(yīng)用中需注意的問題

對于某些復(fù)雜模具，在制造過程中，若原材料選擇不當(dāng)或加工工藝參數(shù)設(shè)置不當(dāng)，則有可能產(chǎn)生一系列的不良反應(yīng)，如模具表面拉毛、銑削過程中出現(xiàn)粘刀現(xiàn)象等。
因此，需要合理進(jìn)行選材及設(shè)置工藝參數(shù)。
 

Motion Control 2090-XXNPMP-16S05 CABLE,NON-FLEX,MOTOR POWER,MP/1326AB,16 GAUGE,5M

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IC610CPU101RR Series One CPU, 700 Words, Expandable to 1.7K Words

IC752WFB204 Display Station 2020 Series - w/ touch - 12.1" SVGA (800x600), Pentium 233 MHz, 64 MB RAM, 6.4 GB HD, expansion slots, Ethernet, floppy drive, CD ROM front access, built-in keypad, HMI for CNC, HSSB card, Win NT

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SCC-RLY01

cPCI-6760D

超微X8DAE

ST-350U-AC

HIVERTEC HPC-DIO64

CHANCE-M64

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接口模塊 6ES7360-3AA01-0AA0 IM360,接口模塊，用于主機(jī)架，可擴(kuò)展 3 個(gè)機(jī)架

行程開關(guān) 3SE53223SG23

TIA 博途 WinCC 選件 6AV2107-2KK00-0BD0 SIMATIC WinCC WebNavigator for Runtime Professional Powerpack 25 -> 50 Clients

1585J-M8HBJM-78 RJ45 Ethernet Media

1760-L12AWA-NC Pico 12 Point AC Controller

188-K2C020 Miniature Circuit Breaker 2 A

194L-A16-1753 16 A 194L Load Switch

2090-CHBP8S8-12AAP5 Kinetix 6000M IDM Hybrid Cable

2090-UXTBMP-18S20 MP-Series 20 m Length Brake Cable

BC647MPS001 Logic Developer PLC Standard with Proficy GlobalCare Complete with USB Hardware key

GC647IFSTDV00300 GCC iFIX Std HMI 300 I/O Dev

IC200CHS121 I/O interposing fuse style 16 point

IC646MSS005 Logic Developer State Standard 5 Pack

IC647IFSTRN00150K iFIX Standard HMI 150 I/O Runtime (M1 Kit Part)

IC670CHS102 I/O Base, Box Style, Hot Insertion obsolete. Recommended replacement is IC670CHS101 I/O Base, Barrier Style.

IC697GDH701 CIMPLICITY 70 Graphic Display Hardware Package (Repeat Systems)

IC800SKCPVL050 Power cable for SLM350 or SDM500 or SLM500 S-series servo motor to an S2K. 5 meters

ControlLogix/1756 System 1756-HSC 2 CHANNEL / 4 OUTPUT HIGH SPEED COUNTER (36 PIN)

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Process Control 1757-PE1400RED2 PLX BACKUP SERVER ON DELL PE1400

Operator Interface 2711P-RGT7 PV PLUS/VVCE PROTECTIVE ANTIGLARE OVERLAYS QTY 3

Support 9355-WABOEMFRR SUPT REINSTATEMENT CONTRACT FOR 9355WABOEMFR

Support 9354-SS105S 9354-SS105 SOFTWARE SUPPORT CONTRACT RENEWAL

ControlNet Products 1734-IA2 120 VAC 2 CHANNEL INPUT MODULE

RSI Software Products 9301-2SE2400PTU3 RSVIEW32 WORKS 150-32K UPGRADE IN-SUPT (PT)

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Motion Control 2090-UXNBMP-18S15 CABLE,ULTRA,NON-FLEX,MOTOR BRAKE,MP 15 MTR.

CBL-136 Cable. Mitsubishi A Series Prog. Port (RS-422)

IC600RR551RR RPU Rack With Power Supply, 115-230Vac

IC800SKCEZ050 Encoder Cable, S2K to 200-750W S-Series Servo Motors, 5 Meters

OC647IFESGSR00150C iFIX Optn: ESig & ERec 150 I/O Server (M1Component Part)

PXI-2502

ET500-R

NOVO-7G41

1606-XLS120E

HS6250

PCI-8144

1492-M8X5 IEC 8 x 5 mm Marker Card

1494U-C314 1494U 30A-100A 4' Cable Mechanism

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1756-IC16 ControlLogix 16 Pt 48V DC D/I Module

1794-TB62DS Flex Terminal Base

194E-E16-1756 16 A 194E Load switch

2090-CFBM4DF-CDAF05 MP-Series 5m Feedback Cable

2090-KFBM7-CAAA MP-Series Feedback Connector Kit

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IC660CBB903RR Series Six Bus Controller without Diagnostics, Ph B

IC695FTB1B032 Fiber terminal Block kit includes the IC695FTB001 base plus two IC694TBS032 high density box style screw terminal blocks

IC756WRE024J-12 DV-Centro Runtime WinNT Jap v1.2.1

FlexLogix System 1794-ACNR15 REDUNDANT MEDIA ADAPTER FOR CONTROLNET

PLC-5/1771 System D1771-6.5.76 RTD INPUT MODULE(1771-IR/B)USER MANUAL

Process Control 1757-PLXNW OPEN DATA ACCESS - 10 USER

Operator Interface 2711P-T7C15B2 PV PLUS 700, TOUCH, CNET, AC PS, EXT MEM

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BC646CSCEMK ControlStation CE Development Software with 1 year SAFE

IC300DIQ627 8 AC Input (120 VAC) , 8 AC Output (250 VAC max, 2A)

IC752MNH899 Monitor -- 18" flat panel LCD active matrix monitor. No touch.

MTR-3S46-H-R-0-E-SRR Servo Motor with Seal

PCI-4472B

SBC81202

MOTOROLA GSM 900 載頻 CTU2D 900

M8B-500P-02 DS-3160

MMC-BDPV41INA

NuPRO-E330

1492-JG16 16 square mm Ground Terminal Block

1492-WFB424 IEC Term Blck 8x47.6x41mm Screw

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性能信號模塊 6ES7 522-1BF00-0AB0 DQ 8：數(shù)字量輸出模塊，高性能 DQ 8x 24VDC/ 2A HF, 35mm 模塊，不含前連接器

156-B32CB3 32 A Contactor

1746-N3 SLC Mating Connector

1786-TPYS ControlNet Coaxial Straight Y-Tap

193-T1DC60 45-60 A IEC Bibllic Overload Relay

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IC600CM548RR 8K CMOS Logic Memory Module (for use in Model 600 or 6000)

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IC647WFL001 Proficy Workflow - 1 User License

IC694ACC300 Input simulator module, 16 points.

IC756RDV001K-98 DV Development - Irix Op Sys Addt'l User, Korean, Version 9.8

MicroLogix 1200 System 1762-L40BXB MICROLOGIX 1200, 40 PT.

PLC-5/1771 System 1771-LC4B LOOP CONTROLLER W/RTD OPTION,240V AC SUPPLY

Distributed I/O 1794-IM8 220V AC INPUT MOD, 8 PT.

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Operator Interface D6195-6.5.3DE CONTROLVIEW BUILDER SOFTWARE USER MANUAL (GERMAN)

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601 Numeric Keypad, Flat Membrane keys. NEMA 4

IC200MDD840LT MIXED 24VDC POS LOG INPUT GRP 20PT / OUTPUT RELAY 2.0A PER PT GRP 12PT (LT)

IC695PSD040 Power supply 24VDC 40 watts occupies one slot on system base

MTR-1220-E-D-E-0 MTR series NEMA 23 stepping motor with series winding connection and encoder

cRIO-9076

PCM-3680

MOXA CI-132I

Digigram VX222

3C905C-TX-M

PLC-508

IP-4BDP22

1492-SPM2D300 MCB Supplementary Protector 30 A

軟啟動(dòng)器 3RW30472BB14

電機(jī)啟動(dòng)器 3VU16401CN00

150-F361NBDB SMC Flex Smart Motor Controller

1732E-OB16M12 ArmorBlock 16 Point Output

1771-WD FIELD WIRING ARM, 12 TRMLS, TIN PLATED

193-EELZ E1 Plus 100-500 A Overload Relay

20-750-APS PowerFlex 750 Auxillary Power Supply

2090-CPWM7DF-10AA05 MP-Series 5m Servo Power Cable

2097-V32PR2 Kinetix 300 Servo Drive

ET-GT-3ES-2ST 2 RJ45 Ports, 1 Multimode Fiber Port Ethernet Switch

GFK-1911 VersaPoint Profibus NIU User's Manual

IC220MDD841 ABSOLUTE ENCODER INPUT, 4IN/4OUT 24VDC (REQUIRES 1 IC220TBK202)

IC647CSPR050 Proficy Cause+ for Inbligent HMI/SCADA Runtime Server - 50X monitored KPIs

IC647PSF050 Proficy Process Systems 500 I/O with iFIX

IC693MDL231RR 240 Vac Isolated Input (8 Points)

IC756CDV000J-98 DV Development - Compaq True64 Op Sys, Japanese, Version 9.8

MSI-MGMT-50 Production Management Clients 50 Pack

PLC-5/1771 System 1785-L40E ETHERNET/IP PLC-5/40 CONTROLLER, 48K WORD SRAM

Distributed I/O 1738-ADN18 DEVICENET ADAPTER WITH MINI CONNECTORS

Communications 1787-USADPTR U.S. P/S ADAPTER FOR 1770-KFD

Operator Interface 2711-NR5K CUTOUT ADAPTER TO MOUNT 1000/1000E/6182 12" KEYPAD

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HE693STP101 same as STP100E w/optical isolation, independent accel/decel

IC670MDL233 120VAC 8 PT Isolated Input

QPI-PSL-201 Communication Adaptor Module for 7.5", 10", 12" QP4's

ST-7241 STXi Expansion Field Power Distribution module, 5, 24, 48, AC 10 Amp no LED status

USB-9861

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MSC-3870-ROMOE

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ECB-642

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6ES73325HB014AB2

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1606-XLSBAT1 1606 7 Ah UPS Battery Power Supply

1769-IT6 CompactLogix 6 Pt Thermocouple Module

190-PB Circuit-Breaker Disconnect Accessory

194R-J30-1753-PYS1 194R Disconnect Switch

2090-CPBM7DF-14AA60 MP-Series 60m Standard Cable

2090-XXNPMP-8S60 MP-Series 60 m Length Power Cable

CBL-3C-RD-30 Resolver cable for MTR-3S or MTR-3N series servo motors. 30 feet

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IC693ALG221 Analog Input, Current, 4 Channels

IC752CGE202 SNP CMM cable for DataPanel 150/160/240

IC800VMM04LBKSE25 400 W VersaMotion servo motor with 24 VDC holding brake (1.27 Nm)

SLC/1746 System 1746-NR8 8 CHANNEL RTD INPUT MODULE

Industrial Computers 6189V-DVICBL5 DIGITAL VIDEO CABLE 6186 5M

Application-specific products 1403-LM01B MASTER MODULE FOR POWERMONITOR

Operator Interface 2711-K6C16 PV600 COLOR KEY, DF1 & RS232 PRINT

Support 9301-2SE2500ESR SUPT REINSTATEMENT CONTRACT FOR 93012SE2500ES

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DeviceNet Products 1734-IE2C 24V DC 2 CHANNEL ANALOG CURRENT INPUT MODULE

RSI Software Products 9301-2SE3103FRE RSVIEW32 RUNTIME 150 WITH RSLINX (FRENCH)

RSI Software Products 9358-BPC10U1 UPGRADE: IN-SUPT: RSBIZWARE PC PHASES 03 TO 10

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Motion Control 2090-S-BLHD SERCOS FIBER CABLE BULKHEAD ADAPTOR 2 PER

GFK-0846 Pro-Log GRI Genius I/O Interface for the Allen-Bradley PLC Reference Manual

IC646MDB159 Logic Developer 1500 Tag Runtime & Development System

MSDIS-1211 Discontiuned, Marathon 12", HiBrite Display, Keypad and Touch

PSPC-MONITOR50 Prof Shop Floor SPC Monitor 50 User

PXIe-2727

CONTEC COM-2(PCI)H

486/5X86

CP-168EL

ANRITSU MU530001A4 SCAN-MES04

PII-15S-K

1492-NM40BL TERM BLCK End Barrier

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變送器 3RS18002AP00

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1585J-M8PBJM-20X 1585J Ethernet Media Cables

1760-L18DWD-EX Pico 18 Point Controller

188-K2D005 Miniature Circuit Breaker 0.5 A

194L-E12-1754 12A 194L Load Switch

2090-CNSSPRS-AA04 Kinetix 6000M network cable

2090-XNSM-W Kinetix Safe Off Header Connector Kit

BC647MVD000 ME View View OPC Driver License w/Global Care and Hardware Key

GC647IPWRPLRN00300M iPower Option - Nwk 300 I/O Run Globalcare Complete part

IC200DEM064 VersaMax Micro 64 Demo Carrying Case. Demo includes Micro 64 (IC200UDD064, DC supply, DC in and DC out) PowerCube stepper amplifier, stepping motor (MTR-1216-N-D-E-0), stepper cable (CBL-12-MP-10), PowerCube Flying Lead interface cable (IC800PCUBC02

IC646NDP000 CIMPLICITY NT distributor demo - 10 pack

IC647IFXPECLNT iFIX for Embedded XP Client Option

IC670MDL331 120VAC 2A Output, 8 Point, Isolated

IC697MDL252 12 Vac Input (32 Points)

IC800SLCEV100 Encoder cable for any 1 kW to 5 kW S-series servo motor. 10 meters

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