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PCIe-7852R
PCIe-7852R
產(chǎn)品價(jià)格:¥電詢
上架日期:2020-05-31 10:03:52
產(chǎn)地:PCIe-7852R
發(fā)貨地:福州
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    工業(yè)機(jī)器人作為綜合性的高新技術(shù)產(chǎn)品,實(shí)現(xiàn)了數(shù)字控制、驅(qū)動(dòng)制造、精密傳動(dòng)與 IT、傳感和信息等技術(shù)的有效集合。而在當(dāng)前數(shù)字制造時(shí)代背景下,數(shù)控技術(shù)與人工智能推進(jìn)了工業(yè)機(jī)器人與金屬成形機(jī)床的迅速融合。并通過高效組合形成了自動(dòng)化極強(qiáng)的集成單元,可以為工業(yè)生產(chǎn)提供更為多元的的智能解決方案?;诖耍恼铝⒆阌诋?dāng)前工業(yè)機(jī)器人與金屬成形機(jī)床集成的常見應(yīng)用類型,分析了其主要形式。進(jìn)而探討了二者集成應(yīng)用中存在的問題,并提出了相應(yīng)發(fā)展途徑。

    關(guān)鍵詞 :工業(yè)機(jī)器人 ;金屬 ;成形機(jī)床 ;集成應(yīng)用
    當(dāng)前,我國已成為全球最大的工業(yè)機(jī)器人市場。據(jù)國際機(jī)器人聯(lián)盟 (IFR) 統(tǒng)計(jì)數(shù)據(jù)顯示, 2015 年,我國工業(yè)機(jī)器人的用量共為 6.7 萬臺(tái),已成為全球工業(yè)機(jī)器人的第一大市場。并且,我國先后發(fā)布的《中國制造 2025》、2016-2020年機(jī)器人產(chǎn)業(yè)發(fā)展規(guī)劃中均提出,到 2020 年,實(shí)現(xiàn)我國自主品牌工業(yè)機(jī)器人年產(chǎn)量 10 萬臺(tái)。其中,六軸及以上工業(yè)機(jī)器人年產(chǎn)量超過 5 萬臺(tái)。在工業(yè)機(jī)器人制造業(yè)不斷發(fā)展的同時(shí),我國裝備制造業(yè)也在逐步轉(zhuǎn)型升級。近年來,在先進(jìn)技術(shù)進(jìn)步與市場需求多元化的雙重作用下,考慮用工業(yè)機(jī)器人代替人力勞動(dòng)的企業(yè)逐漸增多。而長期以來,汽車制造行業(yè)作為工業(yè)機(jī)器人應(yīng)用的主要領(lǐng)域,受消費(fèi)者自動(dòng)化需求的提升,進(jìn)一步擴(kuò)大了工業(yè)機(jī)器人的應(yīng)用范圍。包括除焊接外的其他大部分領(lǐng)域,如汽車機(jī)床噴涂、打磨、物料搬運(yùn)碼垛、上下料與裝配等。在機(jī)床工具的組成部分當(dāng)中,金屬成形機(jī)床所處的位置即為重要。其成形加工中通常伴有金屬粉塵、噪聲污染、高溫高濕與高勞動(dòng)強(qiáng)度等,工作對工作人員身體健康的傷害程度較大,且簡單枯燥,因此企業(yè)招工較為困難。而將工業(yè)機(jī)器人與金屬成形機(jī)床相集成,既能有效提高汽車加工的精度、安全性與工作效率,又可以解決企業(yè)用工難問題,發(fā)展空間較大。由此,需對工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用進(jìn)行研究,為汽車制造業(yè)發(fā)展提供借鑒 [1]。

    1 、工業(yè)機(jī)器人與金屬成形機(jī)床集成的應(yīng)用類型

    1.1 工業(yè)機(jī)器人的激光切割

    工業(yè)機(jī)器人定位精度高,因此,應(yīng)用其進(jìn)行激光切割已成為激光切割與工業(yè)機(jī)器人應(yīng)用領(lǐng)域的主要熱點(diǎn)。在工業(yè)機(jī)器人手臂中集成激光束引導(dǎo)裝置,當(dāng)工業(yè)機(jī)器人跟蹤工件輪廓的同時(shí),激光束也在工作,從而實(shí)現(xiàn)切削。此類型應(yīng)用的主要特點(diǎn)包括 :工業(yè)機(jī)器人運(yùn)動(dòng)靈活、柔性高 ;激光切割質(zhì)量好、速度快且切縫窄,極大地滿足了現(xiàn)代制造業(yè)的發(fā)展需要。

    1.2 熱模鍛集成

    熱模鍛生產(chǎn)線通常由切邊與沖壓兩臺(tái)模鍛壓機(jī)組成。在此生產(chǎn)線上,工業(yè)機(jī)器人集成應(yīng)用通常會(huì)配置兩臺(tái)機(jī)器人,一臺(tái)用于將中頻處理后的高溫物料,移送至沖壓成型模鍛壓機(jī) ;另一臺(tái)負(fù)責(zé)從沖壓成型模鍛壓機(jī)取料后,移送至另一臺(tái)模鍛壓機(jī)進(jìn)行切邊。為了避免模具被粘附與高溫沖壓工件上,每次沖壓后需用石墨對模具進(jìn)行潤滑。而此過程處于高溫高濕環(huán)境中,既可由專門機(jī)構(gòu)操作,又可由工業(yè)機(jī)器人完成。如由后者進(jìn)行,可以大幅提升系統(tǒng)安全性于加工效率。但需做好機(jī)器人的維護(hù)工作,提升其抗熱、抗輻射的能力。

    1.3 數(shù)控折彎機(jī)集成

    工業(yè)機(jī)器人折彎集成應(yīng)用可分為兩種主要方式,一是工業(yè)機(jī)器人與金屬成形機(jī)床中的各類設(shè)備形成板材柔性加工線,包括真空吸盤抓手、定位臺(tái)、板料傳輸線、工業(yè)機(jī)器人行走軸與激光設(shè)備或數(shù)控轉(zhuǎn)臺(tái)沖床等 ;二是工業(yè)機(jī)器人以折彎機(jī)為中心,配置真空吸盤,磁力分張上料架、定位臺(tái)、下料臺(tái)、翻轉(zhuǎn)架形成折彎單元。制造商利用自身在工業(yè)機(jī)器人控制系統(tǒng)和機(jī)床數(shù)控系統(tǒng)上的技術(shù)優(yōu)勢,實(shí)現(xiàn)可實(shí)現(xiàn)二者的無縫連接。進(jìn)而開發(fā)出折彎軟件包,對折彎過程中工業(yè)機(jī)器人托料實(shí)現(xiàn)閉環(huán)控制 [2,3]。在不同折彎速度下,工業(yè)機(jī)器人實(shí)現(xiàn)了自動(dòng)匹配的完全跟蹤,使折彎示教實(shí)踐叫從前縮短十倍。

    2、 工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的主要形式

    工業(yè)機(jī)器人在金屬成形機(jī)床中的應(yīng)用領(lǐng)域較為廣泛,包括碼操、搬運(yùn)、焊接與裝配等,但一般被作為輔機(jī)使用。目前,工業(yè)機(jī)器人與金屬成形機(jī)床集成應(yīng)用的主要形式如下。

    第一,二者集成柔性生產(chǎn)線。此種形式中,工業(yè)機(jī)器人承擔(dān)的工作任務(wù)是轉(zhuǎn)換工件工序,并與多臺(tái)金屬成形機(jī)床組成柔性生產(chǎn)線。其較某種單機(jī)上下料更為復(fù)雜,價(jià)值也更高。在當(dāng)前工業(yè)轉(zhuǎn)型升級時(shí)代背景下,市場需求的旺盛程度不斷增加。因此,現(xiàn)場條件與工藝路線等因素對金屬成形機(jī)床的布局起著決定性因素。常見類型包括對面布置型、有直線型、U 型和 L 型等。其中,由三臺(tái)金屬成形機(jī)床構(gòu)成的 U型布局,主要由一臺(tái)工業(yè)機(jī)器人在場地中間進(jìn)行工件轉(zhuǎn)換,布局特別緊湊。

    第二,單機(jī)上下料。此種形式中,工業(yè)機(jī)器人在金屬成形機(jī)床中的應(yīng)用最為成熟與典型。其對需要吊裝的笨重工件,以及加工時(shí)間短且生產(chǎn)批量大的中小零件加工來說,明顯優(yōu)勢是比人工上下料更為安全、速度快且準(zhǔn)確。工業(yè)機(jī)器人與金屬成形機(jī)床的結(jié)構(gòu)關(guān)系可分為兩種形式,即與金屬成形機(jī)床構(gòu)成一體和工業(yè)機(jī)器人安裝于機(jī)床外部。其中,后者又可分為銜架式、移動(dòng)式和固定式等 [4]。

    第三,獨(dú)立完成加工工序。此種形式中,為工業(yè)機(jī)器人裝上專用手爪,其便可完成機(jī)床清洗、拋光、切割與打磨等工藝。甚至可以直接夾持切削工具,對工件進(jìn)行切削加工、鉚接、攻絲與打孔等。此外,可將其用于高溫環(huán)境下,進(jìn)行人工難以直接完成的工作,包括更換熱態(tài)模具、上下熱毛坯、澆注、機(jī)械鍛造與鑄造與取鐵液等。在此情形下,工業(yè)機(jī)器人本身便可視為一臺(tái)金屬成形機(jī)床。并且,具備觸覺與視覺的工業(yè)機(jī)器人,可以被用于復(fù)雜工序中,如零件分選、上下料與組裝等,且無需攜帶專用工位器具。

    第四,共同完成加工工藝。此種形式中,工業(yè)機(jī)器人在沖剪、折彎機(jī)上夾持工件,從而實(shí)現(xiàn)加工操作。此工作不僅是簡單的上下料,而是替代全部的傳統(tǒng)人工作業(yè)。此形式的主要優(yōu)勢是較人工操作更為快速、準(zhǔn)確,可以大幅提升提高生產(chǎn)效率與產(chǎn)品質(zhì)量,甚至有利于徹底解決沖壓類機(jī)床工作中的工傷隱患。

     

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    PLC-5/1771 System 9399-FW5FBGRDE RSLGX FRAMWKS FUNCTION BLDR GET'G RESULT GUID(GERM

    Distributed I/O 1799-MP32 PLASTIC MOUNTING PLATE/4 SCREWS-32 PT BOARD

    Operator Interface 2711P-T6C5A PV PLUS 600 COLOR, TOUCH, RS232, AC PS

    Support 9342-L2200S SUPT RENEWAL CONTRACT FOR 9342L2200

    Support 9358-PBPC10R SUPT REINSTATEMENT CONTRACT FOR 9358PBPC10ENE

    Support F1779-KFMSERB FIRMWARE UPGRADE FOR 1779-KFM COMMUNICATION MODULE

    RSI Software Products 9301-2SE2103ESE RSVIEW32 WORKS 150 WITH RSLINX (SPANISH)

    RSI Software Products 9701-VWMR075DEU2 RSVIEW ME STATION RT 30 TO 75 DISP UPGRADE(GERMAN)

    RSI Software Products 9399-2SE32GRDE RSVIEW32 GETTING RESULTS GUIDE (GERMAN)

    Motion Control 2098-DSD-150 DRIVE, 65A/150A, ULTRA3000

    ABI31200C2P/ABR QUICKPANEL 10.5" TFT W/AB RIO

    IC200USB001 VersaMax Micro 64, RS-232 communications option board with (2) 0 - 10VDCanalog b channels built-in. The option board also supports program storage memory module. Compatible with VersaMax Micro 64 only.

    IC752DNMU11 DeviceNet Master/Scanner for ControlStation CE Iix

    MTR-3S32-G-R-0-E-ERR Servo Motor Nema34 Flg Explosion-Proof

    NI 9501

    JUKI-3711P

    ADAM-4572

    NCCH-DL 875P 604

    FSC-1612V2N

    Equinox SST-16P 910277-001/F

    1492-J50-B IEC 1-Ckt Feed-Through Blk 50mm

    1492-SPM3D630 MCB Supplementary Protector 63 A

    軟啟動(dòng)器 3RW40566BB35

    CPU 模塊 6ES7 515-2AM01-0AB0 CPU 1515-2 PN,500 KB 程序,3 MB 數(shù)據(jù);30 ns;集成 X1: 2x PN 接口,X2: 1x PN 接口

    152H-C201XBD-52 SMC-3 Enclosed Motor Starter

    1738-OB8EM23 ArmorPoint 8 Point Output Module

    1785-ACC5LB PLC-5 Accessory Kit

    193-NREEHZ E1 Plus Replacement Overload Relay

    20-COMM-B PF ARCH. CLASS BACNET/MSTP ADAPTER

    2090-CSBM1DE-18AA09 Kinetix Cable Single DSL 2090-Series

    20AB9P6C3AYNANC0 PowerFlex 70 AC Drive 9.6 A at 3 Hp 20A

    GA647IFPRSRUNLMT GCA iFIX Profsnl SCADA Unlmt Srv

    GP647IFPLDV00150 GCP iFIX Plus SCADA 150 I/O Dev

    IC600BF914RR Reed Relay Output Module (6 points)

    IC647HSTCR2000KM Collector Redundancy Option for Historian - Standard Server 2,000,000 Points (M4 Key)

    IC647TPD915 CIMPLICITY HMI ProServer 1500 I/O Development & Runtime System

    IC693PCM311 Prog. Coproc. Mdl., 640 KB (190 KB Basic Prgm), w/Port Exp. Cbl.

    IC756MDV000E-99 DV Development - Alpha OpenVMS Op Sys, English, Version 9.9

    MicroLogix 1000/1761 System 1761-L32BBB 32 I/O MICROLOGIX 1000

    PLC-5/1771 System 1771-IR RTD INPUT MODULE, 3-WIRE RTD'S

    Distributed I/O 1792D-4BVT4D 4 SINK/SOURCE INPUTS, 4 SOURCING 0.5 AMP OUTPUTS

    Communications 1787-DNPS DEVICENET CLASS II 24VDC POWER SUPPLY

    Operator Interface D6190-6.5.18 CONTROLVIEW BATCH MANAGEMENT SW(6190-BAT)MANUAL

    Support 9356-STD2100R SUPT REINSTATEMENT CONTRACT FOR 9356STD2100

    Support 1789-L30R SUPT REINSTATEMENT CONTRACT FOR 1789L30

    EtherNet/IP Products 9351-WKTSRT INTERCHANGE FOR WINDOWS RUNTIME

    RSI Software Products 9301-2SE3500JPU2 RSVIEW32 RUNTIME 1500-100K UPGRADE IN-SUPT (JP)

    RSI Software Products 9356-PRO2500U9 UPGRADE: IN-SUPT: RSSQL PROF.32000 TO 70000 TAG

    Motion Control 0041-5071 N-5600 SHAFT SEAL KIT

    44A735709-003 Failure Analysis - PowerMotion

    IC200CBL120 CABLE I/O NON-SHIELDED 2 CONNECTORS 2.0M

    IC694ALG442 ANALOG COMBINATION MODULE CURRENT VOLTAGE 4 INPUT 2 OUTPUT

    MSI-SOL-PROVIDER MSI-SOL-PROVIDER

    cFP-CTR-502

    PCA-6003V

    ADM-686zPCI UNI-301BRD MS-940412

    Integral Technologies 3049

    YW-AM9141

    CA-6753F-EOA2

    SOM-6761FG-T01A1E

    1492-SPM2B250 MCB Supplementary Protector 25 A

    軟啟動(dòng)器 3RW30162BB04

    PCIe-7852R

    電機(jī)啟動(dòng)器 3VU16401MQ00

    150-F108NBRB SMC Flex Smart Motor Controller

    1732D-16CFG1212W Armor WeldBlock 16 Point Block

    1771-NT2 1771 Analog Module

    193-EC5JG E3 Plus 84-420 A Overload Relay

    198E-DF1286 TYPE 3, 3R, 4, 12 Metal Hinged Enclosure

    2090-CPWM6DF-16AA02 TL-Series 2m Standard Power Cable

    2094-EN02D-M01-S0 Kinetix 6200/6500 Control Module

    DNR120AS12-I 12V, 10A POWER SUPPLY

    GFK-0868 MMS-Ethernet Communications for the Series 90-70 PLC User's Manual

    IC210EDS001 DeviceNet slave communications expansion module, 24V DC power source

    IC647AUR010 PA Universal Reporting Client 10 Pak

    IC647PRTEE010M Proficy Portal Enterprise Edition Client Pack 10 Users (M4 Key)

    IC693CPU341RR CPU 341 Module, (80K Bytes user memory), 10K Reg., 3 msec/K

    IC754VSB06CTD VIEW BASIC 6IN TFT TOUCH DC

    MSI-DEMO Proficy Plant Apps Demo Software

    SLC/1746 System 1746-RL51 REPLACEMENT OCTAL LABEL KIT FOR CTLG # 1746-OB16

    Distributed I/O 1734-VHSC5 5 VDC VERY HIGH SPEED COUNTER WITH SOURCE OUTPUTS

    Application-specific products 9307-8MGDBPENE RSEMETRIX MGR(0-8 METERS),W/1MSSQL PROCESSOR LIC

    Operator Interface 2711-NC13 5METER RS232 OPERATING/PROGRAMMING CABLE

    Support 9302-H1S SUPT RENEWAL CONTRACT FOR 9302H1

    Support 9510-PB1000ENS SUPT RENEWAL CONTRACT FOR 9510PB1000EN

    DeviceNet Products 1799-DNETSCON 5-POSITION OPEN STYLE PLUG/LOCKING SCREWS FOR DN

    RSI Software Products 9301-2SE3350KOU3 RSVIEW32 RUNTIME 1500-5K UPGRADE IN-SUPT (KO)

    RSI Software Products 9307-EMDB1C RSEMETRIX ONE CLIENT LICENSE

    Motion Control MPL-B980C-MJ24AA MOTOR,SERVO,122.0NM,1500RPM,MULTI,460V,BRK

    Silver Series 1398-DDM-150X DRIVE,150A,PEAK,ULTRA 200 W/INDEXING

    HE693ADC415 4ch., 4-20mA/0-20mA Analog Input, 700Vac Isolation, 14-bit resolution

    IC647CBL703 Cable, Workstation Intf. to Series 90-70 CPU, Parallel, 10 feet

    QPH2D100L2P QUICKPANEL 6" MONO LCD HAND HELD

    ST-3708 STXi analog b module 8 Channels, RTD Connector Type

    USB-6211

    ADRENALINE 850SW SCSI EH-0850-1000

    BARCO BarcoMed Nio PCIe K750517

    PCI-1758UDO

    ADLINK APS300

    92-005449-XXX

    1492-RTB16N 16 Pole RTB Plug Assembly

    WinCC 上位監(jiān)控軟件 6XV1850-0AH10 ITP 電纜/每米

    變送器 3RS17032CD00

    1497A-A4-M6-0-N 150VA 240x480-120 60Hz CPT

    1606-XLP60EQT AC DC In 24 to 48VDC Out 60W Low Temp PS

    1768-KY1 CompactLogix L43/L45 Replacement Key

    188-K4C200 Miniature Circuit Breaker 20 A

    194R-30-NN 194R30A UL 40A IEC 4th Power Pole Module

    2090-CPBM7DF-10AA60 MP-Series 60m Standard Cable

    2090-XXNPMP-10S90 MP-Series 90 m Length Power Cable

    CBL-13-ED-20 Encoder cable for MTR-1235 or MTR-1300 or MTR-1400 or MTR-1N series stepping motors connected to IMC or S2K. 20 feet

    GC647SVW001 Scheduler Desktop View Client

    IC200PWR102 POWER SUPPLY WITH EXPANDED 3.3VDC 120/240VAC INPUT

    IC646TBLSS150K Proficy Troubleshooter for Inbligent Historian for Hist 150000 Points

    IC647NGS000 CIMPLICITY HMI SHARP TCP/IP Communications Driver

    IC693ACC300 Input Simulator Module

    IC698CRE040 1.8GHz CPU, Ethernet, Redundancy

    IC800VMCB1030 Motor power and brake power cable for 1 kW VersaMotion servo motor- 3 meter

    SLC/1746 System 1746-IO4 COMBINATION MODULE FOR PROGRAMMABLE CONTROLLER

    Industrial Computers 6180W-7P2KH VERSAVIEW 6180W NON-DISPLAY COMPUTER, 7 SLOT

    Application-specific products 6556-PA0PM4 CLUTCH/BRAKE KIT W/ARMED CONTINUOUS PUSHBUTTON

    Operator Interface 2711-T5A14L1 PV550 MONO TOUCH, MBUS & RS232 PRINT

    Support 9301-2SE2200PTS SUPT RENEWAL CONTRACT FOR 93012SE2200PT

    Support ABTS-W103S ABT-SW103 PATHFINDER SW SUPPORT RENEWAL

    DeviceNet Products

    RSI Software Products 9301-2SE250FRU2R RSVIEW32 WORKS 1500-100K UPGRADE OUT-SUPT (FR)

    RSI Software Products 9358-BIZDME2U1R UPGRADE: OUT-SUPT: RSBIZWARE DME TO UNLIMITED

     

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