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只有了解設(shè)備當(dāng)前的工作狀況才能保證產(chǎn)品的質(zhì)量。不論是大型的控制系統(tǒng)(如上輔機(jī)控制系統(tǒng))還是小型的控制系統(tǒng)(如單臺(tái)設(shè)備的控制),絕大多數(shù)都需要在控制柜(臺(tái))面板上顯示一些必要的數(shù)據(jù)信息,這些數(shù)據(jù)可能是溫度、壓力、轉(zhuǎn)速、計(jì)時(shí)或計(jì)數(shù)的當(dāng)前值和設(shè)定值等。在可編程序控制器(PLC)廣泛應(yīng)用于控制系統(tǒng)以前,這些參數(shù)是通過各種儀表來顯示的,混煉時(shí)間一般采用帶復(fù)位功能的時(shí)鐘來機(jī)械讀數(shù);溫度和功率則采用雙筆記錄儀通過觀察所繪制的曲線圖來讀取。這樣,不僅控制參數(shù)顯示不直觀,而且精度不高,給操作帶來許多不便。隨著科學(xué)技術(shù)的不斷發(fā)展,PLC以其先進(jìn)、可靠、方便靈活等諸多優(yōu)點(diǎn),迅速成為從事自動(dòng)控制系統(tǒng)設(shè)計(jì)與研制人員的產(chǎn)品,已廣泛應(yīng)用于工業(yè)生產(chǎn)的自動(dòng)化控制領(lǐng)域。PLC集CPU、輸入/輸出接口、電源于一體,或模塊化結(jié)構(gòu),可完成計(jì)時(shí)、計(jì)數(shù)、復(fù)雜的數(shù)字運(yùn)算等。但是PLC模塊本身通常不直接裝有數(shù)字顯示界面,所以我們?cè)谠O(shè)計(jì)PLC控制系統(tǒng)時(shí),一般將選定的各種數(shù)字儀表與PLC的模塊相連接,將PLC處理過的數(shù)據(jù)顯示在儀表上。

　　2 數(shù)據(jù)的傳送顯示方法

　　以日本OMR0N公司生產(chǎn)的C200H型PLC為例,說明PLC與數(shù)字顯示設(shè)備的連接和數(shù)據(jù)傳送的方法。

　　2.1 PLC與數(shù)字顯示設(shè)備通過串行RS232C/R-S485接口通訊

　　這種數(shù)據(jù)傳輸方式中,對(duì)數(shù)字顯示裝置有特定要求,這類設(shè)備須具備RS232C/RS485串行接口,同時(shí)其通訊協(xié)議必須與PLC的通訊協(xié)議相同,否則不能在兩者之間傳送數(shù)據(jù)。

　　(1)C200H型PLC與0MRON生產(chǎn)的溫度調(diào)節(jié)器之間進(jìn)行數(shù)據(jù)傳輸。

　　由于溫度調(diào)節(jié)器與PLC同為OMRON產(chǎn)品,其通訊協(xié)議相同,所以可直接存取數(shù)據(jù)。

　　(2)C200H型PLC與智能人機(jī)界面進(jìn)行連接當(dāng)前廣泛將計(jì)算機(jī)作為控制系統(tǒng)的智能人機(jī)界面,PLC與計(jì)算機(jī)進(jìn)行通訊時(shí),須預(yù)先在計(jì)算機(jī)內(nèi)編制與PLC通訊協(xié)議相配套的通訊程序。例如密煉機(jī)上輔機(jī)微機(jī)控制系統(tǒng)中,上位機(jī)通過RS232C接口與PLC進(jìn)行通訊,可實(shí)時(shí)地動(dòng)態(tài)監(jiān)控系統(tǒng)的運(yùn)行情況,向PLC發(fā)送工藝配方,采集各種控制參數(shù),形成車、班等生產(chǎn)報(bào)表等,為用戶生產(chǎn)管理提供了便利條件。

　　2.2 用PLC的輸出點(diǎn)將BCD數(shù)據(jù)代碼并行傳送至數(shù)字顯示儀表

　　這種方法中,是用PLC的多路輸出點(diǎn)與數(shù)字顯示儀表構(gòu)成并行接口傳送數(shù)據(jù),PLC與儀表間接線較多。若顯示4位數(shù)據(jù),則需要連接16根導(dǎo)線。顯示的參數(shù)內(nèi)容較多時(shí),就要相應(yīng)地增加PLC模塊的數(shù)量。但這種數(shù)據(jù)傳送方式編程簡(jiǎn)單,傳送速度快,顯示穩(wěn)定。如用C200H-OC225向一塊4位數(shù)字顯示儀表傳送數(shù)據(jù),PLC中需要傳送的數(shù)據(jù)放在DM0005中,輸出模塊OC225占用IR002通道,參見圖1、2。

　　2.3 用PLC的晶體管輸出點(diǎn)將BCD數(shù)據(jù)代碼以“選通一鎖存"方式傳送至數(shù)字顯示儀表

　　這種方法中是用PLC的多路晶體管輸出點(diǎn)與數(shù)字顯示儀表構(gòu)成動(dòng)態(tài)接口,由數(shù)據(jù)信號(hào)和選通信號(hào)相互配合形成。它由兩個(gè)電路組成,每個(gè)提供64點(diǎn)(8點(diǎn)數(shù)據(jù)信號(hào)和8點(diǎn)選通信號(hào))。C200H的多路輸出單元OD501可作為128點(diǎn)動(dòng)態(tài)輸出使用。不用復(fù)雜的接線,即可簡(jiǎn)單地實(shí)現(xiàn)與數(shù)字顯示設(shè)備連接。在動(dòng)態(tài)輸出方式下,多個(gè)LED顯示器顯示4組通道中每一位的狀態(tài)。若其中一通道相應(yīng)位要顯示0N,則顯示器亮。對(duì)于每一通道,每次可輸出一個(gè)信號(hào),利用這一特性能夠快速而簡(jiǎn)單地校驗(yàn)連線的正確性。以0D501帶3塊具有“選通一鎖存"功能的數(shù)字顯示儀表為例,說明該方法在控制系統(tǒng)中的使用。0D501模塊是一個(gè)多輸出點(diǎn)單元,它占用PLC的多個(gè)通道,單元號(hào)在前面板設(shè)定。如果單元號(hào)設(shè)為“O",則輸出通道號(hào)為R100～R109。例子中,當(dāng)接點(diǎn)00000接通時(shí),將從DM0001開始的三個(gè)通道的內(nèi)容顯示在3塊顯示儀表上,參見圖3、4。

　　2.4 PLC與數(shù)字顯示設(shè)備通過3S/OUT串行口以BCD數(shù)據(jù)代碼通訊

　　在PLC的主機(jī)架或擴(kuò)展機(jī)架上,使用晶體管輸出單元,任選其中三個(gè)輸出點(diǎn)作為zui基本的3S/OUT串行輸出接口:并行時(shí)鐘RCK,串行時(shí)鐘SCK,數(shù)據(jù)口DATA,將PLC程序中任意指定的數(shù)據(jù),以規(guī)定的代碼格式,傳送到外部設(shè)備或裝置上,這些設(shè)備對(duì)接收到的數(shù)據(jù)進(jìn)行進(jìn)一步處理,再將數(shù)據(jù)顯示出來。在系統(tǒng)的設(shè)計(jì)中,采用了3MD2系列數(shù)字顯示器。如果PLC驅(qū)動(dòng)一臺(tái)四位數(shù)字顯示器,只要一個(gè)數(shù)據(jù)通道,每幀數(shù)據(jù)傳送一個(gè)字的BCD碼。在zui基本的連接基礎(chǔ)上只需增加數(shù)據(jù)輸出口,各個(gè)數(shù)據(jù)通道在相同時(shí)鐘的驅(qū)動(dòng)下同時(shí)向外部裝置傳送數(shù)據(jù),而且傳送速度不變。若PLC同時(shí)驅(qū)動(dòng)多臺(tái)外部裝置,也只要增加數(shù)據(jù)輸出口,將數(shù)據(jù)分別送到對(duì)應(yīng)顯示儀表上,而且各臺(tái)儀表的RCK和SCK分別并聯(lián)起來,共用時(shí)鐘,如圖5所示。

　　在這種傳送方式,須在PLC程序中編制一個(gè)3S/OUT驅(qū)動(dòng)程序,各個(gè)要被傳送的字?jǐn)?shù)據(jù)由MOV指令來捕捉,并傳送到各個(gè)對(duì)應(yīng)的字串行移位通道上,在串行時(shí)鐘SCK的作用下數(shù)據(jù)從輸出口逐步移位出去,被傳送的數(shù)據(jù)高位在前、低位在后,由送的數(shù)據(jù)的值裝載到移位通道上,以便進(jìn)行新的一幀傳送。
 

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軟啟動(dòng)器 3RW40372BB15

中央處理單元 6ES7 211-1HE40-0XB0 CPU 1211C DC/DC/RLY

150-F85NBD SMC Flex Smart Motor Controller

1734-IM2 POINT I/O 2 Point Digital Input Module

1783-ETAP 3 Port EtherNet/IP Tap

193-EPD E1 Plus Panel Mount Adaptor

20-750-EMC2-F45 PowerFlex 750 Size 4-5 Frm EMC Core Kit

2090-CPWM7DF-12AA40 MP-Series 40 m Length Power Cable

2098-DSD-030X Ultra 3000 3kW Servo Drive

GA646IFCLNTCRO005 GCA iFIX iClient Read Only 10 PK Keyless Runtime Version

GFK-2205 Programming Manual for Target ARS and IMC-D Series Controllers

IC220TBK084 I/O TERMINAL STRIP, 8 POSITION SPRING STYLE, AC OUTPUT-QTY 10

IC647G90C G90:GE Fanuc SNP

IC647SDEM SDE:Square D

IC693MDL645CA Conbal Coated Input module 24VDC 16 point POS/NEG logic

IC756DVE010J-98 EO GECK (Graphical Editor Construction Kit) - Inb x87, Japanese, Ver sion 9.8

MSI-QUAL-50-43 Quality Mang Clients 50 Pack-43

PLC-5/1771 System 1771-A4BK CONFORMALLY COATED, I/O CHASSIS ASSEMBLY 16 SLOT

Distributed I/O 1790D-T8BV8B DNET LDX 24VDC, 8 UNIV IN/8 SRCE OUT BASE TERM BLK

Communications 1770-CG RS-232C INTERFACE CABLE

Operator Interface 2727-G7P20D1P5 MOBILEVIEW GUARD G750

Support 9305-RSVADFCITR SUPT REINSTATEMENT CONTRACT FOR 9305RSVADFCIT

Support 9515-RSAAMPRDS SUPT RENEWAL CONTRACT FOR 9515RSAAMPRDENE

EtherNet/IP Products 2706-P42R INVIEW MESSGE DISPLAY. 1 OR 2 LINE, 12 OR 20 CHAR

RSI Software Products 9301-2SE3400PTE RSVIEW32 RUNTIME 32K (PORTUGUESE)

RSI Software Products 9515-RSCHM025ENE RSMACC CHANGE MGMT FOR UP TO 25 DEVICES

Motion Control 1326AB-B430E-S2L MOTOR,SERVO,460V,6.6NM,3000RPM,SINGL,IP67

3415-128-C Greyline OS, 4 Line, (20) 9MM Chars, VFD, Quick Connect, 128K Memory W/Clock/Date, NEMA 4

HMI-BEZ-204 BEZEL 6" STAINLESS STEEL

IC693ALG220 Analog Input, Voltage/Current, 4 Channels

QPL2D200C2P/B QUICKPANEL COLOR 12.1" TFT BLANK

TGT-E000-0-0 Target series rack expansion module with 10 foot rack ber cable

SCC-AI04

PROFIBUS-PC

MRT-6320P-R

CORECO iMAGING X64-AN OC-64A0-02040

PCM-087

PWA 91\262C

1492-SPM1C040 MCB Supplementary Protector 4 A

通用型變頻器 6SE6 420-2UD15-5AA1 0.55 KW，73 x 173 x 149

電機(jī)啟動(dòng)器 3VU13400NK00

1497D-A6-M10-0-N Gen Purpose Transber

1608N-025A230V2S 25 A Mini DySC Sag Corrector

1769-OV32T CompactLogix 32 Pt 24VDC Sink D/O Module

190S-BNEJ2-CC16C 10-16 A Compact Comb Starter W/Ckt-Bkr

194R-NHR4 194R Internal Operating Handle

2090-CPBM7DF-16AF05 MP-Series 5m Cable

2090-XXTPMP-10S25 MP-Series 25 m Length Power Cable

CFDA-7WPB-0140-AZ "AHVi, AHVis, Bis and BHVis Series Motor Encoder Feedback Cable, 90 Degree Connector, 14 M"

GF-4010R Connecting FlashCable to LaserMike, Tekmet.

IC200UDR064 VersaMax Micro 64 point PLC,(40) 24VDC In, (24) Relay Out, 24VDC Power Supply. (1) serial port and (1)optional communication port.

IC646TRW112 REPORT MGR SUITE SINGLE UPGRADE

IC647PATKASR Proficy PAT - Driver For Kaiser

IC693BEM320 I/O Link Interface Module (Slave)

IC752SKT000RR Datapanel K Starter Kit: Includes Datapanel K (DPK000), download & co mmunication cables, WinCfg, user & programming manuals

IMC-105P-1-DRR Stepping Motor Controller, Enhanced, DeviceNet, 5 Amp

SLC/1746 System 1747-NP1 WALL MOUNTED POWER SUPPLY (120V AC INPUT)

Industrial Computers 6189V-MPS EXTERNAL AC PWR SPLY, 90-264VAC, 47-63HZ @ 50 C

Application-specific products 1404-M505B-RIO MASTER MODULE - PQ 24V P/S RIO COM

Operator Interface 2711-K10C1L1 PV1000 COLOR KEY, RIO & RS232 PRINT

Support 9301-2SE3200ITS SUPT RENEWAL CONTRACT FOR 93012SE3200IT

Support 9380-RSBVB1000R SUPT REINSTATEMENT CONTRACT FOR 9380RSBVB1000

DeviceNet Products 1792D-2BVA2D 2 SINK/SOURCE INPUTS W/ALARM, 2 SOURCING 1AMP OUT

RSI Software Products 9301-2SE320ESU1R RSVIEW32 RUNTIME 150-300 UPGRADE OUT-SUPT (ES)

RSI Software Products 9358-BPMGR03U2 UPGRADE: IN-SUPT: RSBW BATCH PRD MGR 3 TO 10 SERV

Motion Control MPL-B4530F-SJ24AA MOTOR,SERVO,8.36 NM,2800RPM,SINGL,460V,BRK,11KG

Motion Control 2090-SCVP20-0 SERCOS FBR CABL,CONN,STANDARD PVC JKT,PLASTIC 20.0

GPWPB01MV30-C49 OBSOLETE - V3.0 GP PRO FOR WINDOWS

IC646MPPU01 Logic Developer - PLC Professional - Upgrade from LM90, CC90, VersaPro

MTR-1337-N-D-E-0 Stepping Motor Nema34, Series Wdg

QPK3D200L2P/B 6 inch Monochrome/ Blank Label/ 24VDC/ UL/ cUL/ CE/ UL1604

PXIe-6356

PCI-2726CL

MPC03-LH

臺(tái)聯(lián)E1-4CB TAINET模塊 DCS 4E1

PCI-V504

MSC-486SSD

1492-PDEC4 Power Distribution Block Accessory

數(shù)字量輸入/輸出模塊 6ES7422-7BL00-0AB0 DO/32 24V DC, 光隔離，0.5A

變送器 3RS10002CK00

1497-A-BASX-1-N Control Circuit Transber

1585J-M8UBJM-15 RJ45 Ethernet Media

1761-L16BWA MicroLogix 1000 16 Point Controller

188-K3B630-N Miniature Circuit Breaker 63 A

194L-E20-3254 20A 194L Load Switch

2090-CPBM6DF-16AA03 TL-Series 3m Power and Brake Cable

2090-XXNFMP-S07 MP-Series 7 m Length Feedback Cable