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自動(dòng)化和數(shù)字化網(wǎng)絡(luò)已是坊間無(wú)所不在的流行語(yǔ)。言過(guò)其實(shí)嗎？或許您需要認(rèn)真聽(tīng)聽(tīng)，因?yàn)槟赡芤焉硖幬磥?lái)發(fā)展的浪潮之中，或許在不遠(yuǎn)的未來(lái)，您將搭上這波發(fā)展的快車？如何駕馭呢？
位于德國(guó)明斯特的Trimatec公司專注于加工生產(chǎn)，他們以智能自動(dòng)化解決方案回答了這個(gè)問(wèn)題。他們采用海德漢“智聯(lián)制造”軟件包中的海德漢DNC接口使生產(chǎn)實(shí)現(xiàn)全自動(dòng)化，甚至將最小批量?jī)H單件的生產(chǎn)自動(dòng)化。Fastems聯(lián)手海德漢幫助Trimatec公司圓夢(mèng)智能自動(dòng)化生產(chǎn)解決方案。
“我們將20多年積累的銑削專業(yè)技術(shù)全部用在該自動(dòng)化系統(tǒng)和機(jī)器人中。”Trimatec公司的銷售經(jīng)理Carlos Beja說(shuō)
機(jī)器人的工作范圍可達(dá)升降式工件庫(kù)系統(tǒng)、臺(tái)鉗架、臺(tái)鉗位、定心位和緩存位
最小批量?jī)H單件的六面銑削全自動(dòng)解決方案，這是Trmatec公司著眼未來(lái)的生產(chǎn)工藝。持續(xù)的積累和不斷豐富的實(shí)際經(jīng)驗(yàn)以及專業(yè)的自動(dòng)化公司Fastems的支持，位于德國(guó)明斯特并擁有豐富經(jīng)驗(yàn)的加工企業(yè)正在將理想變?yōu)楝F(xiàn)實(shí)：配新版海德漢TNC 640數(shù)控系統(tǒng)的兩臺(tái)DMC 60 H加工中心用機(jī)器人從升降式工件庫(kù)為機(jī)床裝件，機(jī)器人甚至能夾持毛坯件和半成品件。
Trimatec公司的生產(chǎn)經(jīng)理Oliver Schning簡(jiǎn)要介紹公司自動(dòng)化解決方案的理念時(shí)說(shuō)：“我們希望的生產(chǎn)環(huán)境是無(wú)需人工操作，例如為六面加工而手動(dòng)轉(zhuǎn)動(dòng)工件”。Trimatec公司的銷售經(jīng)理Carlos Beja補(bǔ)充說(shuō)：“現(xiàn)在能在夜間加工大量不同的任務(wù)，最小批量?jī)H為單件，同時(shí)我們的員工無(wú)需換班，工作時(shí)間更靈活且人性化?！边@是一個(gè)全新的生產(chǎn)世界！Trimatec是如何將夢(mèng)想實(shí)現(xiàn)的呢？
機(jī)器人不是自動(dòng)化的起點(diǎn)

”我們的自動(dòng)化系統(tǒng)不是兩、三年前才建立的，實(shí)際上這只是我們開(kāi)始落實(shí)的時(shí)間。我們很早就開(kāi)始著眼于自動(dòng)化技術(shù)”，Carlos Beja在介紹漫長(zhǎng)的發(fā)展過(guò)程時(shí)說(shuō)。
“機(jī)器人不是自動(dòng)化的起點(diǎn)，實(shí)際上機(jī)器人代表了自動(dòng)化的結(jié)果。萬(wàn)事俱備，只欠東風(fēng)時(shí)我們才開(kāi)始使用機(jī)器人?！?Carlos Beja在總結(jié)Trimatec公司于自動(dòng)化項(xiàng)目中收獲的經(jīng)驗(yàn)時(shí)說(shuō)。
Trimatec公司的主要準(zhǔn)備工作是完全掌握生產(chǎn)工藝。Carlos Beja介紹他們長(zhǎng)期學(xué)習(xí)的過(guò)程時(shí)說(shuō)：“開(kāi)始考慮自動(dòng)化系統(tǒng)前，必須確保所有程序都能在正常手動(dòng)操作下平穩(wěn)地運(yùn)行，熟悉刀具和刀具監(jiān)測(cè)技術(shù)、掌握夾刀功能、受控地清潔工件和托盤(pán)等”。
Trimatec公司的自動(dòng)化系統(tǒng)是如何進(jìn)行工作的呢？站在該系統(tǒng)前時(shí)，看到的是龐大的升降式工件庫(kù)，該工件庫(kù)有可容納374件工件的17個(gè)抽屜。工件抽屜本身又分為多個(gè)區(qū)，用于110 mm x 120 mm到250 mm x 280 mm大小不等的多種多樣的工件，最大工件高度達(dá)80 mm。升降式工件庫(kù)的左側(cè)是控制整個(gè)系統(tǒng)的主機(jī)。機(jī)器人位于該升降式工件庫(kù)后方的中央。除工件庫(kù)升降系統(tǒng)外，在機(jī)器人周圍還有兩臺(tái)DMC 60 H加工中心、夾緊工件的臺(tái)鉗位、臺(tái)鉗架位、定心位、翻轉(zhuǎn)位和兩個(gè)工件預(yù)夾緊的緩存位，所有這些設(shè)備都在機(jī)器人的工作范圍內(nèi)，機(jī)器人可以自主地工作。
 

Motion Control 8720SM-018S2FAS1 18.5KW/41.4 AMP, 750 VDC, AC MOTOR WITH SRS60 ENC.

4161-6-24-N4 BCD To 7 SEG Display . 6 Digit, 24VDC. NEMA 4

GFK-0263 Logicmaster 90-70 Programming S/W User's Manual

IC693PWR332 Power Supply, 12 Vdc b, 30-watt output, High Capacity

MTR-3T42-H-R-0-M-0 MTR-Series Servo Motor, Resolver, Metric

MTR-3S46-G-R-0-E-SRR Servo Motor with Seal

PCI-4452

SBC82630

PCLD-788

EPIA NL8000EG

MMC_BDPV81PNB

LPT TC200

1492-JDG4 GROUNDING TERM. BLOCK

1492-WD4 IEC Term Blck 8x47.6x41mm Screw

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性能信號(hào)模塊 6ES7 522-1BH01-0AB0 DQ 16：數(shù)字量輸出模塊，晶體管 DQ 16 x 24 VDC/ 0.5A HF, 35mm 模塊，不含前連接器

156-B32AA2 32 A Contactor

1746-ITB16 SLC 16 Point Digital Input Module

1786-TPRT2T C-Net TNC IP67 T-TAP/TNC-TNC RIGHT THICK

193-T1CC36 24.5-36 A IEC Bibllic Overload Relay

20-HIM-C5S PowerFlex Programmer Only HIM

2090-CSBM1DF-14AA50 Kinetix Cable Single DSL 2090-Series

20AC022A0AYYANC0 PowerFlex 70 AC Drive 22 A at 11 kW 20A

GA647TRT075 Proficy GlobalCare Assist for CIMPLICITY HMI Server 75 I/O Runtime System

GP647IFSTRN00900 GCP iFIX Std HMI 900 I/O Run

IC600CB536RR Communications Control Module Type 2

IC647HSTCSEO10000KM eSignature Option for Historian - Enterprise Corporate Server 10,000,000 Points (M4 Key)

IC647WATERINFOCENTER Water InfoCenter Solution Pack - Hist, iFIX, IGS, WebSpace, Water SP (M4 Key)

IC693UDR005RR 28 pt DC In/Relay Out/DC Out, AC Power Supply

IC756RDV001J-97 DV Development - Irix Op Sys Addt'l User, Japanese, Version 9.7

MicroLogix 1200 System 1762-L40AWA MICROLOGIX 1200, 40 PT.

PLC-5/1771 System 1771-ES SERVO ENCODER FEEDBACK EXPANDER

Distributed I/O 1794-IB16XOB16P 24 VDC COMBO MODULE, 32 POINTS

Communications 9355-WABJBENE RSLINX OEM/RSJUNCTIONBOX BUNDLE

Operator Interface D6195-6.5.1IT CONTROLVIEW 300 INSTALLATION MANUAL (ITALIAN)

Support 9358-BEPB10R SUPT REINSTATEMENT CONTRACT FOR 9358BEPB10ENE

Support F1747-SDNSERB FIRMWARE UPGRADE FOR 1747-SDN MODULE

RSI Software Products 9324-RL0300ENE RSLOGIX 500 STANDARD CD-ROM

RSI Software Products 9301-2SE3503JPE RSVIEW32 RUNTIME 100K WITH RSLINX (JAPANESE)

RSI Software Products 9358-HSTS2200U1R UPGRADE: OUT-SUPT: HISTORIAN 150 TO 300 TAG

Motion Control W-3016-N-H00AA MOTOR,SERVO,WASHDOWN,AF,1.7 NM,3000RPM,6.4KG

5412-128 Greyline Micro MC. 4 Lines, (20) 5MM Chars. VFD. Quick Connect. 128K Memory. NEMA 4

IC200ERM001 EXPANSION RECEIVER ISOLATED

IC695DEM002 RX3i type 2 demo case. Demo includes CPU, power supply, Ethernet, bsimulator, output, high speed counter, analog combo, Universal analog, and digital servo modules. Demo also includes QuickPanel control/view

MTR-1216-N-D-E-0 MTR series NEMA 23 stepping motor. Winding connection type is determined by cable

cRIO-9068

PCM-9571

MOXA 正品 CP-132I

C79458L7000B126

GTB6022-13L

BP-0604P

ROBO-8779VG2A

1492-SPM2D150 MCB Supplementary Protector 15 A

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電機(jī)啟動(dòng)器 3VU16401CJ00

150-F317NCDB SMC Flex Smart Motor Controller

1732E-IB8M8SOER ARMORBLOCK 8 POINT SOE INPUT

1771-VHSC 1771 Combination Module

193-EEJZ E1 Plus 40-200 A Overload Relay

20-750-2262C-2R PowerFlex 750 24V DC IO Option module

2090-CPWM7DF-10AA01 MP-Series 1m Servo Power Cable

2097-V31PR2 Kinetix 300 Servo Drive

ENP2335M020 Male Standard/Male Standard, 2 meters

GFK-1866 S2K Series Brushless Servo Amplifier User's Manual

IC220DEM012 VERSAPOINT STATIC DEMO, PROFIBUS NIU

IC647CSPR002 Proficy Cause+ for Inbligent HMI/SCADA Runtime Server - 2X monitored KPIs

IC647PSC300 Proficy Process Systems 3000 I/O with CIMPLICITY

IC693MDL230LT 120 Vac Isolated Input (8 Points) (LT)

IC756CDV000E-97 DV Development - Compaq True64 Op Sys, English, Version 9.7

MSI-MGMT-25-43 Production Management Clients 25 Pack

PLC-5/1771 System 1785-L26B PROTECTED PLC-5/20 CONTROLLER, 16K WORD SRAM

Distributed I/O 1738-IJM23 5 VDC INCREMENTAL ENCODER

Communications 1787-PCABL PROBE CABLE FOR 1770KFD

Operator Interface 2711-NM13 2 MBYTE PC FLASH MEMORY CARD FOR PANELVIEW E TERMS

Support 9304-WTD300S SUPT RENEWAL CONTRACT FOR 9304WTD300

Support 9324-RLD200S SUPT RENEWAL CONTRACT FOR 9324RLD200ENE

DeviceNet Products 2711-B5A10L1 PV550 MONO KEY&TOUCH, DNET & RS232 PRINT

RSI Software Products 9301-2SE335JPU3R RSVIEW32 RUNTIME 1500-5K UPGRADE OUT-SUPT (JP)

RSI Software Products 9371-EDESI1 RSWIRE DESIGNER/IEC STANDALONE

Motion Control MPG-B010-091M22 MOTOR,SERVO,GEAR RATIO 91,35NM,71RPM,MULTI,460V

Silver Series 2711-K14C20 PV1400 COLOR KEY, ENET & RS232 PRINT

HE693SRC844 PC Interface "C" Driver Source Code

IC670CBL004 Cable for Connector Style I/O Base (IC670CHS003) to TC Cold Junction Compensation Base (IC670CHS004), 1 Meter, Mating Connector on Both Ends

QPI-IBS-201 MODULE INTERBUS-S SLAVE

ST-7108 STXi Potential Distribution module module, 0VDC, 8 points, 10A

USB-9221

GE-300-SG

ADVANTECH AIMB-741

HPCI-6S4

HPC-1811CLDNA

PCI-5122

1492-SPM1B030 MCB Supplementary Protector 3 A

人機(jī)界面 6ED1052-1CC00-0BA5 LOGO!24,24VDC,8DI(2AI)/4DO 晶體管

6ES73317PF014AB2

1497B-A9-M11-0-N Control Power Transber

1606-XLS960EE 200 to 240VAC In 24 to 28VDC Out 960W PS

1769-IQ32 CompactLogix 32 Pt 24VDC D/I Module

190-HM1 Rotary Door Handle

194R-J100-1753 Disconnect, fused, J-type, 100A

2090-CPBM7DF-14AA20 MP-Series 20m Standard Cable

2090-XXNPMP-8S15 MP-Series 15 m Length Power Cable

CBL-3C-MP-20 Power cable for MTR-3S43-G or MTR-3S45 or MTR-3S46 or MTR-3S60-G series servo motors. 20 feet

GF-0675R Connecting FlashCable to Fowler Trimos Vertical, Horizontal.

IC200TBX464 Tool box, Micro 64, stepper motor, PowerCube amplifier and software. Includes (IC200UDD064) 24VDC In/24VDC Out, DC Power Supply, (IC200USB001) RS-232 option board with (2) 0 -10VDC analog in, stepping motor amplifier (IC800PCUB00300), stepping motor

IC646TBSPMSS100 Smart Process Monitoring SPC+ server 100 KPIs

IC647NTS010 CIMPLICITY HMI Terminal Services 10 User Pack

IC693ALG220 Analog Input, Voltage (+/-10VDC, 12bit), 4 Channels

IC752CBT070RR Datapanel 320T CEG (Color Expansion w/ Genius): 320x240 1/4 VGA Passiv e Color with 80386SX/40 PC processor. Analog touch screen with text, bitmaps, bar graphs, real time clock. With 2Meg and Genius PC/104.

IC800VMCS030 VersaMotion amplifier serial communication cable, 3 meterss

SLC/1746 System 1746-NO4V (4) ANALOG VOLTAGE OUPUT FOR PROGRAMMABLE CTRLR

Industrial Computers 6189V-DIMM128 DIMM MEMORY 128MB

Application-specific products 1403-CF250 F LINK,50 M

Operator Interface 2711-K6C14 PV600 COLOR KEY, MBUS & RS232 PRINT

Support 9301-2SE2400ZHR SUPT REINSTATEMENT CONTRACT FOR 93012SE2400ZH

Support 9323-LOOP01S SUPT RENEWAL CONTRACT FOR 9323LOOP01ENE

DeviceNet Products 1734-OV4E 24V DC 4 CHANNEL SINK OUTPUT MODULE

RSI Software Products 9301-2SE3100ZHE RSVIEW32 RUNTIME 150 (CHINESE)

RSI Software Products 9358-BNTK60U2R UPGRADE: OUT-SUPT: RSBATCH BACK-UP KEY 10 TO 60

Motion Control MPL-B420P-RJ22AA MOTOR,SERVO,4.74 NM,5000RPM,RSLVR,460V,5.9KG

Motion Control 2090-UXBK-D1509 BREAKOUT BOARD KIT,MTR FDBK,CN2,ULTRA X000,9M

GFK-0787 Genius Modular Redundancy User's Manual

IC646MDA700 View 700 Tag Runtime & Development System

MSDIS-1010 Discontinued, Order MSDIS-1210

PSPC-MONITOR25 Prof Shop Floor SPC Monitor 25 User

PXIe-2569

AVCLAN PS10311 PC113-A

C79298-A3238-B903

MIO-AUDIO 888

D1280E1-PCI

Q80BD-J71LP21-25

1492-N901 TERM BLCK Marking Cards for HM

安裝導(dǎo)軌 6ES7390-1AJ30-0AA0 安裝導(dǎo)軌，830 mm

變送器 3RS18001HQ01

TIA 博途 WinCC 選件 6AV2107-2LH00-0BD0 SIMATIC WinCC DataMonitor for Runtime Professional Powerpack 10 -> 25 Clients

1585J-M8PBJM-15X 1585J Ethernet Media Cables

1760-L18AWA-EX Pico 18 Point AC Controller

188-K2C320 Miniature Circuit Breaker 32 A

194L-E12-1751 12A 194L Load Switch

2090-CNSRPRS-AA20 Kinetix 6000M network cable

2090-XNRBM-1 RBM CONN SPARE PARTS KIT

BC647MRA700 View Runtime 700 I/O with Proficy GlobalCare Complete with USB Hardware key

GC647IPWRCLNRNM iPower Option - Run Client Globalcare Complete part

IC200DEM001 DEMO Kit VersaMax I/O and control

IC646NCN020 HMI for CNC Additional Connection

IC647IFSTRNUNLMTM iFIX Standard HMI Unlimited Runtime (M4 Part)

IC670MDL240RR 120VAC 16 pt. Grouped

IC697MDL250 120 Vac Input (32 Points)

IC800SLCBVL100 Power/brake cable for SLM350 or SLM500 S-series servo motors with brake. 10 meters

ControlLogix/1756 System 1756-DMCF003 3 M DUPLEX FIBER OPTIC CABLE FOR DRIVE MODULE

Industrial Computers 6182H-12KEH15D VVCE 1250, KEYPAD, EXT MEM, CNET, DC

Process Control 1757-PFBEXP065 PROFIBUS INTERFACE MODULE EXPANSION

Operator Interface 2711P-RP PV PLUS LOGIC MODULE W/O FLASH OR RAM

Support 9357-ANETMDAD3R SUPT REINSTATEMENT CONTRACT FOR 9357ANETMDAD3E

Support 9361-LADDER500S SUPT RENEWAL CONTRACT FOR 9361LADDER500

ControlNet Products 1734-OB4E 24V DC 4 CHANNEL SOURCE OUTPUT MODULE

RSI Software Products 9301-2SE2400U5 UPGRADE: IN-SUPT: RSVIEW32 WORKS 5000 TO 32000

RSI Software Products 9357-ENETMD3E RSNETWORX WITH MD FOR ENET

Motion Control MPL-A420P-MJ22AA MOTOR,SERVO,4.74 NM,5000RPM,MULTI,230V,5.0KG

Motion Control 2090-UXNFBN-K03 CABLE,ULTRA, NON-FLEX,SKWD,R/A,3M

CBL-13-ET-20 MTR-1300 and MTR-1N Series Stepping Motor Encoder Feedback Cable, 20 Ft.

IC600WD500 I/O Cable, 500 feet (150m)

IC800SKCPZ050 Power Cable, S2K to 200 - 750W S-Series Servo Motors, 5 Meters

OC647IFGLBLCLN001M iFIX WebSpace: Additional 1User

PXI-2527

WADE-8141-600

PEAK870VL2

AT-2711FX/LC

BP-14P4L

TeKnologue PC4258B

1492-MC8X10 IEC 8 x 10 mm Marker Card

1494U-FC100J 1494U 100A Class H/J 600V Fuse Clip

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SIMATIC STEP 7 V14 6ES7822-1AA00-0YM5 SIMATIC STEP 7 專業(yè)版 TIA Portal SUS Compact

1585D-M4UBDF-8 Ethernet Media M12, Patchcord

1756-IF8IH ControlLogix 8 Pt A/I HART Isolated

1797-BOOT FlexEx Accessories

194E-E25-1756 25 A 194E Load switch

2090-CFBM4DF-CDAF50 MP-Series 50m Feedback Cable

2090-KPBM7-12AA MP-Series Power and Brake Connector Kit

BC646EXO365 Solution Provider additional OP License

GC646TRT935 Proficy GlobalCare Complete for Server 35,000 I/O Runtime System

HMI-CAB-C102 CABLE MODICON 984 MICRO

IC641GTE666 Diagnostics/Configuration Disk for IBM-PS/2 Class Computers

IC647IFCLNTCRNC iFIX iClient Runtime (M1Component Part)

IC660EBA024RR Current Source Analog, 24/48Vdc, Electronic Assembly

IC695MDL765 Smart Digital Output Module 24/125 volt DC, ESCP 1A Positive Logic 16 Points. Module does not ship with terminal block. IC694TBB032 or IC694TBSx032 terminal block is required.

IC756WRE049E-23 DataViews Runtime for Windows 25-49, Per User, English, Version 2.3

FlexLogix System 1794-IA8I 85-132VAC INPUT MOD(ISOL)

PLC-5/1771 System D1771-6.5.92 1771-BIM BASIC MODULE USER MANUAL

Process Control 1757-PLXSIFD PLX HW S9000 ETHERNET QUICKBUILDER INTERFACE

Operator Interface 2711P-T7C6D2 PV PLUS 700, TOUCH, RIO/DH, DC PS, EXT MEM

Support 9307-RSP32WENR SUPT REINSTATEMENT CONTRACT FOR 9307RSP32WEN

Support GML-DSS SUPT RENEWAL CONTRACT FOR GMLDS

Support F1785-L26BSERD FIRMWARE UPGRADE FOR 1785-L26B PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE2300ESU2 RSVIEW32 WORKS 150-1500 UPGRADE IN-SUPT (ES)

RSI Software Products 9701-VWSB250DEU1 RSV SE STATION 25 - 250 DISPLAY UPGRADE (GERMAN)

RSI Software Products 9399-INTWINUG INTERCHANGE FOR WINDOWS USER GUIDE

Motion Control 2098-IPD-HV030-DN HIGH VOLTAGE DRIVE, 7A/14A, ULTRA5000 DEVICENET

BC646MDA000 View Development/Runtime 8,000 I/O

IC300DQM902 20 Relay Outputs (250vac, 30vdc, 2.0A)

IC752PBMU11 Profibus Master/Scanner for ControlStation CE Iix

MTR-3S65-G-R-B-E-SRR Servo Motor 24V Brake, Seal

PCI-5402

LMB-586VH

FPM-8192V-X0AE

VSBU-120-12

MMC-BDPV81 INA

DMC2210A

1492-JG70 IEC 1-Ckt Feed-Through Grd Blk 70mm

1492-WM4 IEC Term Blck 8x47.6x41mm Screw

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緊湊型信號(hào)模塊 6ES7 521-1BL10-0AA0 DI 32：數(shù)字量輸入模塊，DI 32x 24VDC BA, 25mm 模塊，含前連接器

1585-C4EB-S300 Ethernet Cable Spool PVC Red 300m

1746-NT8 SLC 8 Point Digital Input Module

1788-EN2DNROM EtherNet/IP-DNet Bridge - On Machine

193S-EESP E1 Plus 5.4-27.0 A Overload Relay

20-PP01049 FAN FOR FAN INVERTER PWRFLEX HIGH PWR

2090-CSBM1DF-14AF25 Kinetix Cable Single DSL 2090-Series

20AC030A0AYYANC0 PowerFlex 70 AC Drive 30 A at 15 kW 20A

GC-8455-SW-CF MTL8000 Configurator Software (Serial cable included)

GPA-602-PCI LVDT b system for PCI (End User).

IC600CR620RR 19 inch Series Six Plus CPU Rack w/o Power Supply (11 Slots)

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