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一切都是那么的靈活高效、井然有序，而這背后都離不開工廠里兩位“護衛(wèi)”的功勞。
　　以Modicon M580及M340 PLC為代表的硬件設(shè)備是蘊之寶鹽城新工廠得以實現(xiàn)高效自動化生產(chǎn)的基礎(chǔ)。它們是產(chǎn)線上“看得見的護衛(wèi)”， 用穩(wěn)定可靠的性能保證了生產(chǎn)的持續(xù)不間斷。尤其是Modicon M580 PLC，完全基于工業(yè)以太網(wǎng)實現(xiàn)連接和通訊，保障了現(xiàn)場工藝過程中原始數(shù)據(jù)的實時準確獲取，從而有效助力蘊之寶的數(shù)字化轉(zhuǎn)型和智能化生產(chǎn)。
　　MES系統(tǒng)則是產(chǎn)線上“看不見的護衛(wèi)”，它使得蘊之寶的所有業(yè)務(wù)都能圍繞訂單的生產(chǎn)有序運作，實現(xiàn)生產(chǎn)的透明化和高效協(xié)同，快速響應(yīng)國內(nèi)外客戶對上萬種糖果的靈活需求。
　　具體來說，MES系統(tǒng)能夠接收來自ERP系統(tǒng)中的生產(chǎn)訂單，將訂單按約束條件分配給各個生產(chǎn)線形成批次計劃，進而分解成工單，工單綁定生產(chǎn)標準和配方下發(fā)給控制系統(tǒng)，實現(xiàn)標準化控制和防差錯。
　　在生產(chǎn)過程中，MES系統(tǒng)可以從Historian實時數(shù)據(jù)庫中獲取各個工單的產(chǎn)量、物料消耗、質(zhì)檢信息、設(shè)備運行信息以及能耗信息等，這些數(shù)據(jù)也是后期實現(xiàn)生產(chǎn)過程追蹤追溯的基礎(chǔ)。一方面，一旦產(chǎn)品質(zhì)量或設(shè)備出現(xiàn)了什么問題，工廠管理者能夠立即實現(xiàn)從原料、生產(chǎn)、成品到出入庫環(huán)節(jié)的反向追溯;另一方面，決策層也能通過手機或電腦等終端實時知道訂單的執(zhí)行進度，產(chǎn)線有沒有富余產(chǎn)能等重要信息….這都為其決策過程提供了很好的支持。
　　此外，MES系統(tǒng)在食品安全的管控方面也能發(fā)揮重要作用。我們知道，食品安全是企業(yè)的生命線，MES系統(tǒng)能夠?qū)μN之寶工廠所生產(chǎn)糖果的添加劑從產(chǎn)品配方、配料、自動投料這三個環(huán)節(jié)進行嚴格的三級管控，從而有效防止食品安全事件的發(fā)生。據(jù)蘊之寶智能化工程師於維康介紹，蘊之寶的食品安全工程師為每種產(chǎn)品都設(shè)定了安全的添加劑使用量范圍，一旦超出標準，系統(tǒng)會實時發(fā)出警報，真空上料機也會立即暫停上料。
　　第三，在產(chǎn)品質(zhì)量管理方面，MES系統(tǒng)會按照規(guī)程自動觸發(fā)檢驗，同時記錄生產(chǎn)過程以及成品下線時的質(zhì)量檢驗化驗數(shù)據(jù)，保證下線產(chǎn)品質(zhì)量的百分百合格以及整個生產(chǎn)過程的標準化、規(guī)范化。
　　最后，MES系統(tǒng)配合SCADA系統(tǒng)，還能針對不同的設(shè)備制定不同的預(yù)警策略，以機器學習的方式建立預(yù)警模型，從而對設(shè)備進行預(yù)測性維護管理，保證設(shè)備在生產(chǎn)中保持最佳運營狀態(tài)
　　許玉忠對施耐德電氣的這套解決方案和系統(tǒng)給予了高度評價：“從2018年12月引進引用這一整套方案和系統(tǒng)后，我們的生產(chǎn)工藝流程得到了優(yōu)化，物料的管控和質(zhì)量控制水平得到了提升，與之前相比，工廠的生產(chǎn)運營效率提高了10%，穩(wěn)定性提升了15%，人工時節(jié)約30%，直接生產(chǎn)成本降低了5%。”
　　追求卓越路上的最好助力
　　把企業(yè)做深、做透，一直是許玉忠長期不懈的追求。
　　“所謂做深，就是要把我們現(xiàn)有的200多種產(chǎn)品全都做到極致，哪怕只是一根棒棒糖，我們也希望它是行業(yè)中感官最好、口味最好、客戶最喜歡的品種;所謂做透，就是把產(chǎn)品品類關(guān)聯(lián)到地區(qū)的消費人群中，因為不同地區(qū)的人群對糖果口感和甜度的要求各有差異，我們會據(jù)此進行工藝配方上的調(diào)整?！痹S玉忠感慨道，“未來，隨著企業(yè)智能化、數(shù)字化綜合實力的進一步提升，我們致力于將蘊之寶打造成為國內(nèi)乃至全球糖果行業(yè)的標桿企業(yè)，讓智慧的糖果為人們的生活增添更多美好的瞬間?！?br /> 　　在向“世界級標桿企業(yè)”這個目標不斷前進的路上，蘊之寶也需要一位世界級的合作伙伴一起攜手向前，因此蘊之寶選擇施耐德電氣作為其追求卓越路上的助力。
　　於維康評價道：“我們之所以選擇施耐德電氣——第一，是因為施耐德電氣在食品行業(yè)具備豐富的經(jīng)驗，也有很多落地的智能工廠實踐;第二，是因為施耐德電氣能夠提供最為完整的綜合解決方案;最后，也是非常重要的一點，施耐德電氣還為我們分享了許多先進的管理經(jīng)驗和精益管理理念?！?br /> 　　過去，蘊之寶的生產(chǎn)流程和管理流程中存在一些繁瑣、低效的冗余環(huán)節(jié)，且員工之間的職責不明確。施耐德電氣通過梳理，幫助蘊之寶減少了很多不必要的中間環(huán)節(jié)，使信息的傳遞更加順暢，并且用系統(tǒng)來將職責明確到人，杜絕相互推諉現(xiàn)象的發(fā)生。
　　結(jié)語
　　早在史前時期，人類就已知道從鮮果、蜂蜜、植物中攝取甜味食物;后來，人類學會了用手工的方式從谷物、甘蔗等物質(zhì)中制糖;再后來，機械化的生產(chǎn)線取代了手工作坊;而現(xiàn)在和更遠的將來，以蘊之寶為代表的制造商則能夠用智慧化的生產(chǎn)線，賦予糖果無限的可能。
 

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AIO486

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GC647PATAXIM Proficy PAT - Axiom Multiplexer Interface: Provides The Capability To Control An Axiom Analytical Fmx Series Fiber-Optic Multiplexer

IC200MDD843LT MIXED 24VDC POS LOG INPUT GRP 10PT / OUTPUT RELAY 2.0A PER PT GRP 6PT (LT)

IC646NQD000 Square D SyMax SyNet Communications

IC647MB1M MB1:Modicon Modbus I

IC670PBI001RR Profibus Bus Interface Unit, DP 12M Baud

IC697MDL654RR 48 Vdc Input, Positive/Negative Logic (32 Points)

IC800SLMCONKITZB Connector kit for 30 Watt to 750 Watt S-series servo motor with brake

ControlLogix/1756 System 1756-SYNCH CONTROLLOGIX SYNCHLINK MODULE

Industrial Computers 6182H-15BEH6B VVCE 1500, KEY/TOUCH, EXT MEM, RIO/DH, AC

Process Control 1757-DNBEXP03 DEVICENET MODULE EXPANSION, 2-3 MAX

Operator Interface 2711P-ST4KM PV PLUS 400 GRAYSCALE, KEYPAD STARTER KIT

Support 9326-AD10US SUPT RENEWAL CONTRACT FOR 9326AD10UENE

Support 9371-EDDL3R SUPT REINSTATEMENT CONTRACT FOR 9371EDDL3

ControlNet Products 1734-TBCJC SCREW TERMINAL BASE CJC SPRING TERMINAL BASE CJC

RSI Software Products 9301-2SE240FRU5R RSVIEW32 WORKS 5K-32K UPGRADE OUT-SUPT (FR)

RSI Software Products 9358-B60U2 UPGRADE: IN-SUPT: RSBIZWARE BATCH 10 TO 60

Motion Control MPL-A430P-MK24AA MOTOR,SERVO,5.42 NM,5000RPM,MULTI,230V,BRK,8.2KG

Motion Control 2090-UXNFDN23-K15 CABLE,ULTRA,NON-FLEX, MOTOR FEEDBACK,N,SKW,15M

CBL-15-MP-10 Power Cable, MTR-1Nxx SPLASHPROOF Stepping Motors, 10 Ft.

IC610MDL185RR U.L. Listed 115Vac Output (6 points)

IC800SLCEV050 Encoder Cable, 1000 W SL Servo Motor, 5 Meters

OC647IFINTTKTC iFIX Optn: Integration Toolkit (M1Component Part)

20AD5P0A0AYNANC0 PowerFlex 70 AC Drive 5 A at 3 Hp 20A

20DD022A0EYYANANE PowerFlex 700S AC Drive 20D

20P41AB146RA0NNN PowerFlex DC Drive 230V AC 40 HP

2711-NV6K PanelView Accessory

280-PWRM24A-M6 ArmorStart Three-Phase Power Media

SRM1-C02-V2 主單元，輸入：128點, 輸出：128點帶RS-232C口，電源：DC24V

6EP1 333-2AA00 單相220VAC輸入,輸出24VDC,5A

NI 9201

JUKI-745E

cPCI-6840V

BM-VP04

PCA-6187

pci-gpib IEEE 488.2

PROX1720L

1492-SPM3C100-N MCB Supplementary Protector 10 A

軟啟動器 3RW40472TB04

BC646MPH010 Logic Developer PDA 10 Pack Liscense with SAFE

GC647AEC050 GC Efficiency Client 50 Pak

HMI-CAB-C91 CABLE MITSUBISHI SERIES A, FX, FX0

IC641SWP719 C Toolkit for Series 90 (Professional)

IC647IFCLNTSRO100C iFIX iClientTS Read Only 100 PK (M1Component Part)

IC660EBD101RR 115Vac Low Leakage, 8 Ckt, Electronic Assembly

IC695STK003 RX3i Power PACkage 3 Starter Kit includes RX3i(CPE305)/ motion module (Servo andAmplifier sold seperaby) and QuickPanel View 6 inch STD wi th software

IC756WRE099K-99 DataViews Runtime for Windows 50-99, Per User, Korean, Version 9.9

FlexLogix System 1794-OV16P FLEX I/O 24VDC SINK OUTPUT MODULE, PROTECTED, 16PT

PLC-5/1771 System D1785-7.1 1785 PLC5 PROGRAMMABLE CONTROLLERS QUICK REFERENCE

Process Control 1757-PLXSR50 PLX 50 POINT REDUNDANT SERVER LICENSE

Operator Interface 2711P-T10C15D1 PV PLUS 1000, TOUCH, CNET, DC PS, STD MEM

Support 1787-MGRS SUPT RENEWAL CONTRACT FOR 1787MGR