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LLS-6060現(xiàn)貨 in stock! 歡迎來電咨詢~??！

LLS-6060,

LLS-6060

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　摘要：波峰焊是將熔融的液態(tài)焊料，借助與泵的作用，在焊料槽液面形成特定形狀的焊料波，插裝了元器件的PCBA置與傳送鏈上，經(jīng)過某一特定的角度以及一定的浸入深度穿過焊料波峰而實現(xiàn)焊點焊接的過程。作為一種傳統(tǒng)的焊接技術(shù)，目前波峰焊依然在電子領(lǐng)域發(fā)揮著積極作用，所以波峰焊機器設(shè)備的智能化和節(jié)能越來越重要。本案例使用顧美觸摸屏PLC一體機，全自動控制控制波峰焊工藝，使生產(chǎn)流程更加簡潔，工藝更加優(yōu)化，節(jié)能和智能化。
　　一.原理
　　按照工藝流程，通過PLC編程控制波峰焊設(shè)備各個工位運作，在有產(chǎn)品到達噴霧位置或波峰位置的時候，自動啟動噴霧和波峰，并可以實時采集溫度到PLC中，再通過PLC傳到觸摸屏上實現(xiàn)實時溫度監(jiān)控，并可以實時監(jiān)控各個工位部件的運作狀態(tài)。
　　二.優(yōu)勢
　　與傳統(tǒng)的工藝具有以下優(yōu)點：
　　1.能精確的控制錫爐的開關(guān)時間，提前熔錫，解決了用戶在使用過程中去定時打開錫爐和關(guān)閉錫爐的問題，這套系統(tǒng)還為客戶設(shè)計了三個定時的開關(guān)錫爐的時間，按照正常上班，周末上班，其他定時開關(guān)錫爐，能有效的為客戶節(jié)省電費和時間。
　　2.本系統(tǒng)自帶4路模擬量輸入功能，能有效的實時監(jiān)控預(yù)熱溫度，錫爐溫度作用，并設(shè)有自動保護功能，在錫爐熔錫溫度沒有到達設(shè)定溫度時不能手動自動啟動波峰，對產(chǎn)品實施了保護功能。
　　3.在全自動狀態(tài)下，噴霧和波峰都由產(chǎn)品來控制，當有產(chǎn)品到達噴霧位置時，控制系統(tǒng)自動啟動噴霧，并且可以根據(jù)產(chǎn)品寬度手動設(shè)置噴霧速度，當產(chǎn)品完成噴霧時自動關(guān)閉噴霧，再有產(chǎn)品來時再次啟動;當產(chǎn)品到達波峰位置時自動啟動波峰，產(chǎn)品焊接完成自動關(guān)閉波峰(可手動設(shè)置)。節(jié)省了助焊劑和電能，真正達到節(jié)能作用!
　　4.手動狀態(tài)下，可以手動開啟關(guān)閉各個原件，可以有效的調(diào)機和查找問題。
　　5.參數(shù)設(shè)置;在參數(shù)設(shè)置的畫面里，可以設(shè)置傳動運輸速度，自動噴霧速度，生產(chǎn)產(chǎn)量，自動開關(guān)錫爐時間，定期維護時間等，可根據(jù)要求添加。
　　6.本系統(tǒng)具有自動計數(shù)功能，可以統(tǒng)計產(chǎn)品的數(shù)量，并可以設(shè)定產(chǎn)量，當?shù)竭_產(chǎn)量是自動發(fā)出信號，提醒客戶計數(shù)到達。
　　7.本系統(tǒng)還有具有維護時間到期提醒，通過設(shè)定維護時間定期提醒客戶維護，從而增加機器的使用壽命。
　　8.本系統(tǒng)還具有密碼鎖機功能;在這套系統(tǒng)共設(shè)置五期的定期鎖機功能，可供客戶自己選擇，時間一到期自動停止機器運行，解決了客戶收款難問題。
　　9.自動報警功能，當溫度過高或過低自動報警。
　　三.控制系統(tǒng)
　　配置可編程控制器與觸摸屏一體機，把波峰焊的性能智能化、自動化、人性化變成現(xiàn)實，具有穩(wěn)定性高、功能豐富、操作簡單、使用方便、控制靈活等優(yōu)點配置有4路模擬量輸入2路模擬量輸出可以對多路溫度進行監(jiān)控。
　　四.操作性能
　　1.觸摸屏可中英文顯示，具有豐富的顯示功能，將波峰焊的各個工位運行狀態(tài)和采集到錫爐熔錫的溫度、加熱器工作狀態(tài)、當前時間、報警信息等準確直觀的顯示出來。簡單的通過手指點擊觸摸屏進行操作設(shè)置，并可查核、設(shè)定和修改各種調(diào)節(jié)參數(shù)，實現(xiàn)人機對話，易懂、易學、易記，操作簡單、方便。
　五.綜合特點
　　1.采用可編程控制器跟觸摸屏PLC一體機，鍋爐的運行狀態(tài)清晰可見。所有操作都簡單地通過點擊觸摸屏輕松完成，鍋爐控制器的超級顯示功能、控制功能十分齊全。
　　2.能全自動的啟動噴霧，噴霧完成后，自動關(guān)閉噴霧，節(jié)省了原料;全自動波峰可以自動控制波峰的起落，節(jié)省了電能!達到了節(jié)省原料節(jié)省能源的功效。
 

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IC5005CAC0001 PanelClient 15 inch with iFIX Terminal Service License

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140EHC10500C Quantum 高速計數(shù)模塊, 35kHz@5 VDC, 5通道,CC

284G-FVD2P3D-N-RG-CBG-DB1-EMI ArmorStart Spare Parts

E2K-X15ME1 15mm,電容式,三線,常開 200mA NPN電源:10-30VDC圓M30

1746-IB32 24VDC 32點輸入模塊 匯流

PXI-6229

PCI-14S3-RS-R30

YOKOGAWA LR4100E

EMACS P1U-6200P

TEKNOR T936IB

NEXCOM ICES101-C65-TY

1492-MS5X9H1-10 Connection Products

1495-N68 Protective Fuse Cover

行程開關(guān) 3SE53120SG12

CP6B-0WEB-0140-AZ Shielded motor power cable for B22is motor (straight connector). 14 meters

GF-AB5V Connecting FlashCable to Analog Bipolar +/-5 V (No connector).

IC200UEX013 14 point Exp.(8) 12VDC In, (6) Relay Out, 12VDC Power Supply (includes IC200CBL501)

IC647AEC001 PA Efficiency Client

IC647PCM025 Proficy Change Management Server - 25 Concurrent Users

IC693CBL329 Cable, Left Side, Two - 24 Pin 90 Degree Connectors, 1 Meter

IC754BEZ12GAS Replacement Gasket for 12In SSteel Bezel

IMC-31CP-2-DRR IMC-D Series Servo Motor Controller, Enhanced, DeviceNet, 12 Amp

SLC/1746 System 9399-RSRGR RSRULES GETTING STARTED GUIDE

Distributed I/O 1732D-8CFGM12 DEVICENET 24VDC 8 SELECTABLE POINTS W/M12

Application-specific products 1404-M805B-000 MASTER MODULE-PQ-24V P/S

Operator Interface 2711-K10G9 PV1000 GRAYSCALE KEY, RS232 (DH485) & RS232 PRINT