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　Don Mills 工廠在過去的50多年中，掌握了各種工業(yè)技術(shù)。盡管各種機(jī)器和控制器可維持生產(chǎn)，但它們無法生成持續(xù)改進(jìn)運(yùn)營所需的無縫數(shù)據(jù)。
　　“將數(shù)據(jù)轉(zhuǎn)換成信息完全依靠動手，”Agropur 工業(yè)過程經(jīng)理 Headley Hamilton 說?！叭陙碜圆僮鲉T和經(jīng)理們的各項(xiàng)要求需 2500 小時(shí)的班后手工輸入。并且需求在增長。考慮到工廠的未來，我知道我們需要現(xiàn)代技術(shù)?！?br /> 　　數(shù)據(jù)收集只是其中一項(xiàng)問題。一些自動化技術(shù)已處于淘汰的邊緣。Hamilton 幾乎每天都會接到操作員電話，報(bào)告設(shè)備問題或停機(jī)時(shí)間。他沒有專注自動化改進(jìn)，而是需要解決當(dāng)前的生產(chǎn)問題。萬一系統(tǒng)崩潰，Hamilton 需要使用最新備份系統(tǒng)重新啟動。
　　問題只有一個(gè)：最新系統(tǒng)版本在哪里？
　　“全廠有七臺維護(hù)筆記本電腦，無法知道您是否使用了最新修改的程序重新啟動。不僅手工操作花費(fèi)時(shí)間，而且打電話給每位承包商確保您已獲得其更改也需要時(shí)間，”Hamilton說?！拔覀兊呐f系統(tǒng)每季度只備份一次，每年需要額外花費(fèi)48小時(shí)。僅憑追趕無法優(yōu)化工廠。”
優(yōu)秀團(tuán)隊(duì)
　　為推動持續(xù)改進(jìn)而非猜測數(shù)據(jù)，Hamilton 顯然認(rèn)為應(yīng)采用標(biāo)準(zhǔn)化、全廠范圍的平臺作為解決方案。正在規(guī)劃未來的他還需要一個(gè)能夠在各工廠間無縫共享智能和學(xué)習(xí)的解決方案。
　　Hamilton 說：“我司決定實(shí)施羅克韋爾自動化集成控制和信息解決方案，因?yàn)閺氖樟系疆a(chǎn)品出廠，該解決方案是實(shí)現(xiàn)工廠現(xiàn)代化的最佳解決方案?！彼?Grantek Systems Integration 團(tuán)隊(duì)合作部署解決方案。該團(tuán)隊(duì)是羅克韋爾PartnerNetwork?項(xiàng)目解決方案合作伙伴。
　　標(biāo)準(zhǔn)自動化平臺的基礎(chǔ)產(chǎn)品包括 Allen-Bradley? 系列的 ControlLogix? 控制器、PowerFlex? 驅(qū)動器及羅克韋爾自動化公司的PanelView? 人機(jī)交互界面（HMI）硬件。每個(gè)人機(jī)交互界面均可基于虛擬化服務(wù)器運(yùn)行羅克韋爾FactoryTalk?View Site Edition 軟件，為其他各軟件奠定標(biāo)準(zhǔn)。這為大量數(shù)據(jù)轉(zhuǎn)化為有價(jià)值信息奠定了基礎(chǔ)。
　　該工廠新增控制平臺作為項(xiàng)目的一部分，因此主管們開始詢問如何從該系統(tǒng)中充分獲益。需要獲悉生產(chǎn)線基礎(chǔ)產(chǎn)能的信息。
　　要回答他們的問題，首先要使用羅克韋爾自動化公司FactoryTalk Metrics軟件獲取整體設(shè)備效率數(shù)據(jù)。該解決方案收集性能數(shù)據(jù)，向Hamilton及其團(tuán)隊(duì)提供明智決策所需數(shù)據(jù)。至于是通過增加產(chǎn)品線來提高產(chǎn)能還是從現(xiàn)有設(shè)備挖掘產(chǎn)能，Hamilton可查看實(shí)際生產(chǎn)數(shù)據(jù)指導(dǎo)決策。
　　即使手頭有寶貴數(shù)據(jù)，全廠許多用戶也無法將其轉(zhuǎn)化為可操作信息。這就需要匯總和分析解決方案，幫助操作員對全廠各來源數(shù)據(jù)進(jìn)行可視化并且按需提供報(bào)告。
　　Agropur團(tuán)隊(duì)在部署信息解決方案前，發(fā)現(xiàn)了可降低新控制系統(tǒng)更大的復(fù)雜性并且維護(hù)單一版本系統(tǒng)的機(jī)會。Agropur 安裝了羅克韋爾自動化公司 FactoryTalk AssetCentre軟件，旨在管理自動化資產(chǎn)和版本控制同時(shí)保持文檔更新。全廠七臺維護(hù)筆記本電腦減少至一臺。
　　“最初的控制和OEE部署為Don Mills奠定了基礎(chǔ)。羅克韋爾自動化公司FactoryTalk VantagePoint?軟件通過改善信息的可獲取性，可在全廠范圍內(nèi)獲取不同系統(tǒng)的各項(xiàng)信息，”Hamilton 說?！霸撥浖⒐S出現(xiàn)的問題匯報(bào)給負(fù)責(zé)持續(xù)改進(jìn)的員工?！?br /> 　借助于現(xiàn)代化系統(tǒng)，Hamilton 團(tuán)隊(duì)每年可避免2,500小時(shí)的手動數(shù)據(jù)收集時(shí)間。此外，使用FactoryTalk AssetCentre軟件便捷管理資產(chǎn)，每年可節(jié)省48小時(shí)。
　　在Agropur的團(tuán)隊(duì)獲取可靠信息后，迅速啟動智能制造，助力持續(xù)改進(jìn)。例如，主管們認(rèn)為，新增硬件可改善管線潤滑油的利用率。創(chuàng)建基準(zhǔn)報(bào)告、評估新硬件優(yōu)勢，減少潤滑油消耗30%。
　　“利用手頭數(shù)據(jù)洞悉任何工廠的情況，這種方式深受眾人認(rèn)可。Hamilton 說：“信息，信息，還是信息！”現(xiàn)已成為決策之前的考慮因素?！敖柚?FactoryTalk Metrics 軟件，我們現(xiàn)在可以洞悉過程，改善績效。三個(gè)月內(nèi)，僅一種填充劑的生產(chǎn)效率就提升了 25%?！?br /> 　　可見性也是縮短停機(jī)時(shí)間的關(guān)鍵因素。主管們可在新增生產(chǎn)線設(shè)備以提高處理效率前，核實(shí)產(chǎn)能增加的可能。我們發(fā)現(xiàn)午餐、休息和會議造成了 33 小時(shí)以上的停機(jī)時(shí)間。計(jì)劃變更將浪費(fèi)的處理時(shí)間轉(zhuǎn)化為生產(chǎn)時(shí)間。
　　隨著員工數(shù)據(jù)使用的便捷度提高，Headley 希望數(shù)據(jù)獲取更加便捷。
　　“現(xiàn)已快速采用基于信息的協(xié)作和決策，我們希望進(jìn)一步擴(kuò)展通用平臺。一切均得益于移動設(shè)備?！盚amilton 說?！笆褂靡苿釉O(shè)備了解全廠信息，這是實(shí)時(shí)智能制造的未來?！?br /> 　　力爭每年減少 400 萬美元的開銷。工廠目前的羅克韋爾自動化能源管理軟件可測量并驗(yàn)證新能源計(jì)劃。未來擴(kuò)展使得生產(chǎn)能源模式分析成為可能，因此，可通過分離人工需求及生成預(yù)防性維護(hù)計(jì)劃削減支出。
 

CP8B-1WPB-0140-AZ Power Cable, BM0.5 and BM1 Series Servo Motors, 14 Meters

IC646MDE700 Logic Developer - PC & View (HRT) 700 Tag Runtime & Development System

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IC660EBA024RR Current Source Analog, 24/48Vdc, Electronic Assembly

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IC756WRE024K-99 DataViews Runtime for Windows 1-24, Per User, Korean, Version 9.9

FlexLogix System 1794-IA8 85-132 VAC INPUT MODULE, 8 POINT

PLC-5/1771 System D1771-6.5.91 ISOLATED ANALOG INPUT MODULE USER MANUAL

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BC646MBW001 Machine Edition View for Quick Panel, Professional Dev Suite with R/T

IC300DQM406 32 DC Outputs (5/12/24vdc, 0.5A pos logic with ESCP)

IC752PBMU01 Profibus Master/Scanner for ControlStation CE II 6"

MTR-3S65-G-R-B-E-S MTR series servo motor with resolver and brake and shaft seal

ZA06B-6114-K220#S Motor power and brake power straight connector for B2/4000is or B4/4000is motor

20C-CPBS00000000D5 PowerFlex 700 H Control Assembly

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25A-D010N104 PowerFlex 523 4kW (5Hp) AC Drive

2711P-T15C22D9P-B PanelView Plus 7 Graphic Terminal

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UG221H-SR4 5.7寸 STN 16色 320*240 24VDC

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PLC-5/1771 System 1771-PM CLUTCK/BRAKE MODULE, (USED IN PAIRS)

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Z44A730464-G26 "Connector for brake power for all Alpha or Beta motors (except B0.5, Bis or BHVis) or fan power for A40/2000 motor "

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GFK-2056 VMIC - Analog Input User's Manual - IC697VAL216/232/264

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PXI-2595

92-005721-XXX

FC-GMESB-CDR04/5

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ASP-8100-FFX

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1494V-DJ644-A-B-D-E-F NEMA Flange Mtd Rod Switch Disconnect Sw

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CBL-3T-MP-30 Power cable for MTR-3T50 or MTR-3T60 series servo motors. 30 feet

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IC646TDV700 700 I/O Point Development System

IC647NXM000 Proficy Tracker Order Execution Management

IC693ALG223CA Conbal Coated Analog Current Input module, 16 channel single ended/8 channel differential.

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Industrial Computers 6189V-SLCDROM CD DRIVE READ ONLY (SLIM)

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Motion Control 2090-SCEP32-0 SERCOS FBR CABL,CONN,ENCLOSURE ONLY PLASTIC,32.0M

GFK-1062 Series 90-70 High Speed Counter User's Manual

IC646MDD000 Logic Developer PC w/Runtime (HRT) 8,000 I/O

MSP-POT-IN1 Obsolete - 1KW in / Pulse out

QPI-ABR-201 Communication Module for 7 inch/ 9 inch/ 10 inch & 12 inch: AB Remote I/O/ UL/ cUL/ CE / UL1604

20BC022A3AYNAND0 PowerFlex 700 AC Drive 22 A at 11 kW 20B

20F11GD014AA0NNNNN PowerFlex 753 AC Packaged Drive

21G14PC910JN2NNNNN-LD-P22 PowerFlex Air Cooled 755 Packaged Drive

2711P-RDT10CM PanelView Plus Display Module

280D-FN-25-C ArmorStart Direct Online Starter

C200HG-CPU53-E CPU單元? 內(nèi)存15.2K最大I/O點(diǎn)數(shù):1184點(diǎn) 帶時(shí)鐘

PCA-6188 全長P4CPU卡，帶顯卡，網(wǎng)卡、370結(jié)構(gòu)，支持800M外頻CPU

PCI-6284

PROX-1635

SJ-SN-150

ADLINK PCI-7432

PBP-08P4

PCI-4148C

1492-L3QS-W Side-By-Side 2Ckt Feed-Through Blk,2.5mm

1494C-CMX7 Cable Mechanism

軟啟動器 3RW44263BC36

BC647OEM0111B OEM Edge Renewal Add't Key - iFIX

GC647IPWRSTRNUNLMTM iPower Option - Std Unlmt I/O Run Globalcare Complete part

IC200ERM001CA EXPANSION RECEIVER ISOLATED CONFORMAL COATED

IC646NGS000 Sharp TCP/IP Communications

IC647IPCC IPC:Honeywell IPC 620

IC670MDL643RR 5/12Vdc Pos/Neg Logic Input 16 pt. Grouped

IC697MDL341RR 120/240 Vac Isolated Output, 2 Amp (12 Points)

IC800SLCIZ010 Interface cable to connect any 30 Watt to 750 Watt SL series amplifier to terminal block. 1 meter

ControlLogix/1756 System 1756-DHRIO DH+/RIO BRIDGE/SCANNER MODULE

Industrial Computers 6182H-12TEH4B VVCE 1250, TOUCH, EXT MEM, ENET, AC

Process Control 1757-PFBUL100 PROFIBUS INTERFACE MODULE USAGE LICENSE

Operator Interface 2711P-RVAC REPLACMENT AC POWER TERMINAL BLOCK, QTY 10

Support 9357-DNETMDAD3S SUPT RENEWAL CONTRACT FOR 9357DNETMDAD3E

Support 9363-MAILMANR SUPT REINSTATEMENT CONTRACT FOR 9363MAILMAN

ControlNet Products 1734-232ASC POINT I/O RS232 ASCII INTERFACE

RSI Software Products 9301-2SE2403KOE RSVIEW32 WORKS 32K WITH RSLINX (KOREAN)

RSI Software Products 9358-B10U1 UPGRADE: IN-SUPT: RSBIZWARE BATCH 03 TO 10

Motion Control MPL-A430H-MJ24AA MOTOR,SERVO,6.55 NM,3500RPM,MULTI,230V,BRK,8.2KG

Motion Control 2090-UXNFBN-S30 CABLE,ULGRF50ON-FLEX,MOTOR FEEDBACK,N,30M

CBL-149 Cable.SIMATIC T.I. 535 Port 2 (RS-232)

IC610MDL111RR 24Vac/dc Source Input (8 points)

IC800SLA0402 400W, 230 VAC SL Servo Amplifier

OC647IFGLBLCLN020M iFIX WebSpace 20 Additional Users (M4 key)

20AD2P1A3AYYANC0 PowerFlex 70 AC Drive 2.1 A at 1 Hp 20A

20DD011A0EYNANBNE PowerFlex 700S AC Drive 20D

20P21AD996RA0NNN PowerFlex DC Drive 996 A

2711-NM15 PanelView Accessory

280-PWRM22H-M14 ArmorStart Three-Phase Power Media

3G3JV-A4022 5.9KVA 5.5A 2.2KW 三相AC380-460V/50HZ/60HZ

6ES7422-1BL00-0AA0 32點(diǎn)數(shù)字輸出,24VDC

NI 5752

EPI-1816VL2NA

ALTI-TTAS-12

X8DTL-I

SV-V4125 PCB-S024-16

GT-X00-SD-PCI

ASB-L712-D2550-4G-R1.10

1492-SPM3C020-N MCB Supplementary Protector 2 A

軟啟動器 3RW40362BB05

BC646MDA159 View Development/Runtime 1500 I/O with Proficy GlobalCare Complete

GC647ACN001 GC Enterprise Connector

HMI-CAB-C120 CABLE GE FANUC 90/30 CPU, RJ11 11 Serial Port

IC641SWP042 Series 90 Protocol (SNP) Driver, DOS, Multi-Use License

IC647IFCLNTSRO001K iFIX iClientTS Read Only 1 PK (M1 Kit Part)

IC660EBA105 Electronic Assembly for IC660BBA105

IC695PSA140 120/240VAC, 125VDC Multipurpose Power Supply is suitable for use in load -sharing and redundancy application. It must be installed in a PACsystems RX3i (IC695catalog number) Universal Backplane. It can be used as the only power supply in the backplan

IC756WRE049K-99 DataViews Runtime for Windows 25-49, Per User, Korean, Version 9.9

FlexLogix System 1794-OA8 85-132 VAC OUTPUT MODULE, 8 POINT

PLC-5/1771 System D1785-6.5.12 PLC5 ETHERNET PROGRAMMABLE CONTROLERS USERS MANUAL

Process Control 1757-PLXSIFQ PLX SIEMENS S5 & TI PLC VIA H1/TF QUICKBUILDER I/F

Operator Interface 2711P-K10C15B1 PV PLUS 1000, KEYPAD, CNET, AC PS, STD MEM

Support 9310-WE0200S SUPT RENEWAL CONTRACT FOR 9310WE0200

Support 2706-MB1R SUPT REINSTATEMENT CONTRACT FOR 2706MB1