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TCR20S30-1-D
TCR20S30-1-D
產(chǎn)品價(jià)格:¥電詢
上架日期:2020-07-01 18:24:58
產(chǎn)地:TCR20S30-1-D
發(fā)貨地:福州
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    TCR20S30-1-D現(xiàn)貨 in stock! 歡迎來電咨詢~!!

    TCR20S30-1-D,

    TCR20S30-1-D

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    一切都是那么的靈活高效、井然有序,而這背后都離不開工廠里兩位“護(hù)衛(wèi)”的功勞。
      以Modicon M580及M340 PLC為代表的硬件設(shè)備是蘊(yùn)之寶鹽城新工廠得以實(shí)現(xiàn)高效自動(dòng)化生產(chǎn)的基礎(chǔ)。它們是產(chǎn)線上“看得見的護(hù)衛(wèi)”, 用穩(wěn)定可靠的性能保證了生產(chǎn)的持續(xù)不間斷。尤其是Modicon M580 PLC,完全基于工業(yè)以太網(wǎng)實(shí)現(xiàn)連接和通訊,保障了現(xiàn)場工藝過程中原始數(shù)據(jù)的實(shí)時(shí)準(zhǔn)確獲取,從而有效助力蘊(yùn)之寶的數(shù)字化轉(zhuǎn)型和智能化生產(chǎn)。
      MES系統(tǒng)則是產(chǎn)線上“看不見的護(hù)衛(wèi)”,它使得蘊(yùn)之寶的所有業(yè)務(wù)都能圍繞訂單的生產(chǎn)有序運(yùn)作,實(shí)現(xiàn)生產(chǎn)的透明化和高效協(xié)同,快速響應(yīng)國內(nèi)外客戶對(duì)上萬種糖果的靈活需求。
      具體來說,MES系統(tǒng)能夠接收來自ERP系統(tǒng)中的生產(chǎn)訂單,將訂單按約束條件分配給各個(gè)生產(chǎn)線形成批次計(jì)劃,進(jìn)而分解成工單,工單綁定生產(chǎn)標(biāo)準(zhǔn)和配方下發(fā)給控制系統(tǒng),實(shí)現(xiàn)標(biāo)準(zhǔn)化控制和防差錯(cuò)。
      在生產(chǎn)過程中,MES系統(tǒng)可以從Historian實(shí)時(shí)數(shù)據(jù)庫中獲取各個(gè)工單的產(chǎn)量、物料消耗、質(zhì)檢信息、設(shè)備運(yùn)行信息以及能耗信息等,這些數(shù)據(jù)也是后期實(shí)現(xiàn)生產(chǎn)過程追蹤追溯的基礎(chǔ)。一方面,一旦產(chǎn)品質(zhì)量或設(shè)備出現(xiàn)了什么問題,工廠管理者能夠立即實(shí)現(xiàn)從原料、生產(chǎn)、成品到出入庫環(huán)節(jié)的反向追溯;另一方面,決策層也能通過手機(jī)或電腦等終端實(shí)時(shí)知道訂單的執(zhí)行進(jìn)度,產(chǎn)線有沒有富余產(chǎn)能等重要信息….這都為其決策過程提供了很好的支持。
      此外,MES系統(tǒng)在食品安全的管控方面也能發(fā)揮重要作用。我們知道,食品安全是企業(yè)的生命線,MES系統(tǒng)能夠?qū)μN(yùn)之寶工廠所生產(chǎn)糖果的添加劑從產(chǎn)品配方、配料、自動(dòng)投料這三個(gè)環(huán)節(jié)進(jìn)行嚴(yán)格的三級(jí)管控,從而有效防止食品安全事件的發(fā)生。據(jù)蘊(yùn)之寶智能化工程師於維康介紹,蘊(yùn)之寶的食品安全工程師為每種產(chǎn)品都設(shè)定了安全的添加劑使用量范圍,一旦超出標(biāo)準(zhǔn),系統(tǒng)會(huì)實(shí)時(shí)發(fā)出警報(bào),真空上料機(jī)也會(huì)立即暫停上料。
      第三,在產(chǎn)品質(zhì)量管理方面,MES系統(tǒng)會(huì)按照規(guī)程自動(dòng)觸發(fā)檢驗(yàn),同時(shí)記錄生產(chǎn)過程以及成品下線時(shí)的質(zhì)量檢驗(yàn)化驗(yàn)數(shù)據(jù),保證下線產(chǎn)品質(zhì)量的百分百合格以及整個(gè)生產(chǎn)過程的標(biāo)準(zhǔn)化、規(guī)范化。
      最后,MES系統(tǒng)配合SCADA系統(tǒng),還能針對(duì)不同的設(shè)備制定不同的預(yù)警策略,以機(jī)器學(xué)習(xí)的方式建立預(yù)警模型,從而對(duì)設(shè)備進(jìn)行預(yù)測性維護(hù)管理,保證設(shè)備在生產(chǎn)中保持最佳運(yùn)營狀態(tài)
      許玉忠對(duì)施耐德電氣的這套解決方案和系統(tǒng)給予了高度評(píng)價(jià):“從2018年12月引進(jìn)引用這一整套方案和系統(tǒng)后,我們的生產(chǎn)工藝流程得到了優(yōu)化,物料的管控和質(zhì)量控制水平得到了提升,與之前相比,工廠的生產(chǎn)運(yùn)營效率提高了10%,穩(wěn)定性提升了15%,人工時(shí)節(jié)約30%,直接生產(chǎn)成本降低了5%?!?br />   追求卓越路上的最好助力
      把企業(yè)做深、做透,一直是許玉忠長期不懈的追求。
      “所謂做深,就是要把我們現(xiàn)有的200多種產(chǎn)品全都做到極致,哪怕只是一根棒棒糖,我們也希望它是行業(yè)中感官最好、口味最好、客戶最喜歡的品種;所謂做透,就是把產(chǎn)品品類關(guān)聯(lián)到地區(qū)的消費(fèi)人群中,因?yàn)椴煌貐^(qū)的人群對(duì)糖果口感和甜度的要求各有差異,我們會(huì)據(jù)此進(jìn)行工藝配方上的調(diào)整?!痹S玉忠感慨道,“未來,隨著企業(yè)智能化、數(shù)字化綜合實(shí)力的進(jìn)一步提升,我們致力于將蘊(yùn)之寶打造成為國內(nèi)乃至全球糖果行業(yè)的標(biāo)桿企業(yè),讓智慧的糖果為人們的生活增添更多美好的瞬間?!?br />   在向“世界級(jí)標(biāo)桿企業(yè)”這個(gè)目標(biāo)不斷前進(jìn)的路上,蘊(yùn)之寶也需要一位世界級(jí)的合作伙伴一起攜手向前,因此蘊(yùn)之寶選擇施耐德電氣作為其追求卓越路上的助力。
      於維康評(píng)價(jià)道:“我們之所以選擇施耐德電氣——第一,是因?yàn)槭┠偷码姎庠谑称沸袠I(yè)具備豐富的經(jīng)驗(yàn),也有很多落地的智能工廠實(shí)踐;第二,是因?yàn)槭┠偷码姎饽軌蛱峁┳顬橥暾木C合解決方案;最后,也是非常重要的一點(diǎn),施耐德電氣還為我們分享了許多先進(jìn)的管理經(jīng)驗(yàn)和精益管理理念。”
      過去,蘊(yùn)之寶的生產(chǎn)流程和管理流程中存在一些繁瑣、低效的冗余環(huán)節(jié),且員工之間的職責(zé)不明確。施耐德電氣通過梳理,幫助蘊(yùn)之寶減少了很多不必要的中間環(huán)節(jié),使信息的傳遞更加順暢,并且用系統(tǒng)來將職責(zé)明確到人,杜絕相互推諉現(xiàn)象的發(fā)生。
      結(jié)語
      早在史前時(shí)期,人類就已知道從鮮果、蜂蜜、植物中攝取甜味食物;后來,人類學(xué)會(huì)了用手工的方式從谷物、甘蔗等物質(zhì)中制糖;再后來,機(jī)械化的生產(chǎn)線取代了手工作坊;而現(xiàn)在和更遠(yuǎn)的將來,以蘊(yùn)之寶為代表的制造商則能夠用智慧化的生產(chǎn)線,賦予糖果無限的可能。
     

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