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　　在工業(yè)4.0的大趨勢下，各個制造企業(yè)都在積極探索自動化、機床聯(lián)網(wǎng)、大數(shù)據(jù)分析、工業(yè)檢測與監(jiān)控等技術(shù)裝備自己，以邁向智能制造之路。但選用高質(zhì)量且性能穩(wěn)定的機床依然是精密鑄造與加工的基本需求，機床的智能化操作更是以減少人為錯誤、提升生產(chǎn)效益為必要條件。
智能化“人機界面”
　　作為著名數(shù)控機床制造商，協(xié)鴻工業(yè)股份有限公司一直堅持研發(fā)高質(zhì)量機床，近年更是投入資源研發(fā)智能型控制器。它與雷尼紹合作研發(fā)圖形用戶界面(GUI)軟件應(yīng)用在Hartrol Plus控制器上，此外還安裝了雷尼紹的Set and Inspect(設(shè)定與檢測)及Reporter機床應(yīng)用程序，讓用戶贏得了自動測量及大數(shù)據(jù)收集優(yōu)勢，使機床操控及人機互動更簡易直觀。
　　協(xié)鴻生產(chǎn)全系列大中型三軸及五軸數(shù)控機床，包括立式、臥搪式、龍門式等型號，適合如航空航天、汽車、電子及能源產(chǎn)業(yè)等制造應(yīng)用。協(xié)鴻工業(yè)智能研發(fā)部經(jīng)理林寶順先生說：“如今客戶加工的工件越來越復(fù)雜，但由于車間人手不足，工廠往往要求加工中心的操作越簡單越好。套用Steve Jobs博士的話說‘我討厭傻瓜，但我設(shè)計出來的產(chǎn)品連傻瓜都會用’，協(xié)鴻一樣十分重視‘人機界面’智能化概念。Hartrol Plus智能型控制器就如智能手機一樣簡單易用，安裝有雷尼紹Set and Inspect機內(nèi)測頭測量等應(yīng)用程序，以圖形化界面一步一步指示操作人員執(zhí)行如工件設(shè)定、工件檢測等測量任務(wù)，員工不用硬記機器碼指令，大幅減少了數(shù)據(jù)輸入錯誤與程序設(shè)定時間，最高能提升20%的加工效率?！?br /> 　　Set and Inspect可安裝在基于Windows?操作系統(tǒng)的CNC控制器或者通過以太網(wǎng)與控制器連接的Windows平板電腦上，非常適合無測頭測量經(jīng)驗的操作人員使用。操作人員只需從圖形化選項列表中選擇測量循環(huán)，剩下的部分即可交由Set and Inspect應(yīng)用程序處理：自動生成測量循環(huán)所需的機器碼，并加載至控制器，大幅減少數(shù)據(jù)輸入錯誤與程序設(shè)定時間。搭配Set and Inspect應(yīng)用程序的Hartrol Plus于2015年便已推出市場，現(xiàn)已售出1000多臺，廣受用戶歡迎。
雷尼紹幫助校準(zhǔn)數(shù)控機床特性及精度
　　協(xié)鴻研發(fā)的高性能數(shù)控機床之所以能暢銷歐美及亞太地區(qū)等地，主要是因為協(xié)鴻對生產(chǎn)質(zhì)量要求十分嚴(yán)格，而且制定了嚴(yán)格的質(zhì)量檢驗流程，這也體現(xiàn)了協(xié)鴻的企業(yè)理念：“我們要做好機器”。為了達到這一高質(zhì)量目標(biāo)，協(xié)鴻引進了多種精密級加工測量設(shè)備，而雷尼紹的一系列測量方案更是不可或缺的工具。
　　協(xié)鴻超過95%的鑄件都自行加工生產(chǎn)，其中包括機頭、主軸、自動換刀機構(gòu)等關(guān)鍵零部件，在進入裝配線前均使用雷尼紹PH20五軸測座驗證精度，為組裝做好準(zhǔn)備。機床組裝定位精度很重要，五軸機床的定位精度誤差需控制在±6 μm以內(nèi)，XL-80激光干涉儀系統(tǒng)可用來測試機床的定位、線性和角度誤差。 XL-80可以發(fā)出非常穩(wěn)定的激光束，采用的波長可溯源至國際標(biāo)準(zhǔn)。利用精確穩(wěn)定的激光源和準(zhǔn)確的環(huán)境補償，可確?！?.5 ppm的線性測量精度。XL-80以高達50 kHz的頻率讀取數(shù)據(jù)，最高線性測量速度可達4 m/s，即使在最高速度下線性分辨率仍可達1 nm。
　　機床的電控精度亦同樣不容有失，協(xié)鴻利用雷尼紹QC20-W球桿儀系統(tǒng)以不同運動速度 — 如較慢的F500速度及較快的F3000速度 — 進行交叉檢驗，確保機床XY軸的匹配性，且嚴(yán)格將誤差控制在5 μm以內(nèi)。QC20-W用于量化各個線性軸之間的垂直度，通過快速檢查的方式檢查機床的基本定位性能。
　　每一臺協(xié)鴻數(shù)控機床不單在出廠前接受100%激光檢驗和使用球桿儀系統(tǒng)進行性能診斷，還會拿客戶工件進行加工驗證，然后使用雷尼紹OMP40、OMP60或RMB60機床測頭進行加工工件精度測量，各項檢測都是以確保生產(chǎn)高質(zhì)量數(shù)控機床為目標(biāo)，絕不妥協(xié)。
使用Axiset Check-Up進行回轉(zhuǎn)軸中心檢測的優(yōu)勢
　　林經(jīng)理進一步詳細(xì)介紹了使用雷尼紹Axiset Check-Up(回轉(zhuǎn)軸心線檢查工具)進行機床回轉(zhuǎn)軸中心檢測的優(yōu)勢。AxiSet Check-Up適用于通用型五軸機床和復(fù)合機床，為使用者提供一套快速準(zhǔn)確地檢查回轉(zhuǎn)軸中心點性能狀況的方法。Axiset Check-Up不需依賴操作人員的經(jīng)驗，操作人員只需調(diào)出相關(guān)程序，按下cycle start(循環(huán)啟動)，幾分鐘后便可完成測量并報告中心點誤差，自動將數(shù)據(jù)記錄到beter(參數(shù))中以供分析，進一步保證每臺出廠機床的標(biāo)準(zhǔn)化。“我們還推薦用戶在安裝好機床后用Axiset Check-Up進行回轉(zhuǎn)軸中心檢測，因為用戶的廠房條件與協(xié)鴻的生產(chǎn)條件如地基或水平條件等有所不同，機床在運輸途中或安裝時可能出現(xiàn)精度誤差，Axiset Check-Up的自動校正讓機床保持高精度，”林經(jīng)理說道。
　　機床在使用一段時間后也會出現(xiàn)老化問題，定位精度可能會隨著時間推移逐漸下降，導(dǎo)致加工精度不良。協(xié)鴻建議用戶每6至12個月使用Axiset Check-Up為機床進行常規(guī)檢測，以確保加工工件精度保持一致，維持高生產(chǎn)力。
 

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44A737560 Series 90-30 State Logic CSE340A,B,C Upgrade to latest revision CSE340D

IC200CHS001 I/O CARRIER BARRIER STYLE

IC694MDL330 OUTPUT MODULE 120/240 VAC 2AMPS 8 POINTS

MSI-UNIV-WEB-2-43 Univ Web(RTIP/Dash/Web/Excel) 2 Pak-43

VSPC32-OPC25 OPC Client Option includes VisualSPC Importer (licensing is per client PC), Support for up to 25 Points/Tags.

20BD040A0AYNANA0 PowerFlex 700 AC Drive 40 A at 30 Hp 20B

20G11JC1K0JN0NNNNN PowerFlex 755 AC Packaged Drive

22D-CCC PowerFlex 40P C Frame Cover Kit

140CRA21220C Quantum DIO站適配器和電源,24VDC,獨立,3A,雙電纜,C

290D-FBP-G2 Direct Online Starter

E5EZ-C3 NEW 外型：48×96mm開孔；45×92電源：100V-240VAC

1761-CBLAM00 網(wǎng)絡(luò)絡(luò)適配電纜

PXIe-2543

VGP-D4B

DTA 102/122 DEKTEC DTA-102

NI AT-GPIB TNT

4P 030-817-05 810-517-02

DN3PCI SST-DN3-PCI-2 DN3-PCU-1-E

1492-N88 IEC Black Marking Pen

安裝導(dǎo)軌 6ES7390-1AE80-0AA0 安裝導(dǎo)軌，480 mm

2094-PRS6 Kinetix 6000 Slim Power Rail

DT1000-17 15in IPC 5/100 w/128MB RAM, Windows 2000 and with Internal CD-ROM and F loppy Drive.

GFK-1037 Series 90-30 FIP Remote I/O Scanner User's Manual

IC210NAR020 AC (85 to 264VAC) Power Source, (12) AC in/8 out (Relay, 8 Amp), not expandable,no LCD/Keypad, no cover.

IC647BME301 2 MB Memory Expansion

IC647PRTHE002M Proficy Portal Historian Edition Client Pack 2 Users (M4 Key)

IC693CPU360CA Series 90-30 CPU360 with Conbal Coated.

IC754VSL06CTD 6 inch TFT QuickPanel View/ Loaded/ 24VDC

MSI-EFF-100-43 Efficiency Mang Clients 100 Pack-43

SLC/1746 System 1746-RL59 REPLACEMENT OCTAL LABEL KIT FOR CTLG # 1746-IH16

Distributed I/O 1734-TB3SQ10 TEN 12-POSITION IP20 SPRING TERNIMAL BASES

Application-specific products 9307-EMDB1C RSEMETRIX ONE CLIENT LICENSE

Operator Interface 2711-NF1 FUNCTION KEY STRIP PV550

Support 9302-MGXS SUPT RENEWAL CONTRACT FOR 9302MGX

Support 9510-PBENS SUPT RENEWAL CONTRACT FOR 9510PBEN

DeviceNet Products 1784-PCID DEVICENET PCI BUS EXPLICIT MESSAGING CARD

RSI Software Products 9301-2SE3350U2R UPGRADE: OUT-SUPT: RSVIEW32 RUNTIME 300 TO 5000

RSI Software Products 9310-CPSBSLENE RSTESTSTAND ENTERPRISE AUTOMOTIVE BODYSHOP LIBRARY

Motion Control MPL-SSN-F165 KIT,SHAFT SEAL,FOR MPL-A5XXX AND MPL-B5XXX MTRS

Silver Series 1747-PTA1E MEMORY PAK - ENGLISH

HE693DNT750 DeviceNet slave module for Series 90-30.

IC648MNT016 Annual Software Maintenance for LM 90-70 Win95/NT Ethernet

QPI2D100L2P/B QUICKPANEL MONO 10.5" LCD BLANK

ST-4274 STXi analog output module 4 Channels, 4-20mA, 12bit, Sensor Connect

20BC170A0ANNANC0 PowerFlex 700 AC Drive 20B

20F1AGC205JN0NNNNN PowerFlex 753 AC Packaged Drive

22A-V1P5H204 PowerFlex 4 0.2 kW (0.25 Hp) AC Drive

140DAI54000 Quantum 開關(guān)量 AC 輸入, 16點, 115 VAC, 隔離

284D-FVD2P3B-10-RR-3 DeviceNet Variable Frequency Drive

E3JK-5M1 5m,分離式, 觸點輸出3A 電源:24-240V AC/DC

MIC-2000/8 面板安裝的MIC,250W電源,8槽無源底板

PXI-2522

MSPC-8158

PCA-6190VG