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UAZ1JP
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      一、軟件變得更為重要
      智能制造是當(dāng)前最為熱門的話題,然而,對(duì)于智能制造必須提及軟件的開(kāi)發(fā),整個(gè)產(chǎn)業(yè)界對(duì)于軟件的價(jià)值認(rèn)識(shí)逐漸加深,然而,軟件在智能制造中的意義,以及如何更好的開(kāi)發(fā)軟件成為了必須討論的話題,無(wú)論對(duì)于OEM機(jī)械制造商還是End User而言,智能機(jī)器的開(kāi)發(fā)是構(gòu)成智能制造的重要環(huán)節(jié),如何高效的開(kāi)發(fā)軟件,對(duì)于前沿的自動(dòng)化廠商如貝加萊,有著深刻的理解和認(rèn)識(shí),軟件的價(jià)值在于:
      (1).軟件可以讓同一硬件平臺(tái)發(fā)揮最大的效益
      國(guó)產(chǎn)機(jī)器從電氣控制硬件角度已然是采用了最為先進(jìn)的控制系統(tǒng),然而,仍然與歐美的機(jī)械開(kāi)發(fā)有著差距,在軟件的能力方面,我們可以發(fā)現(xiàn)很大的差異,這種能力不僅包括軟件平臺(tái)的選用、軟件的開(kāi)發(fā)、軟件的使用等,例如人性化的設(shè)計(jì)、易用性設(shè)計(jì),都使得其機(jī)器較之我們更高的附加值,因?yàn)椋容^完硬件系統(tǒng)后,我們發(fā)現(xiàn)它是相等的,那么構(gòu)成系統(tǒng)的軟件就成為了溢價(jià)部分。
      (2).軟件是封裝Know-How的容器
      對(duì)于不同的行業(yè)而言,其Know-How就硬件或者機(jī)械角度容易被復(fù)制,而軟件所設(shè)計(jì)的工藝封裝、功能設(shè)計(jì)等則是不易于被復(fù)制的,這使得歐美企業(yè)更傾向于在“軟”的方面下功夫來(lái)保護(hù)其知識(shí)產(chǎn)權(quán),這已經(jīng)是歐美企業(yè)的共識(shí)。
      (3).軟件使得機(jī)器更為智能
      通過(guò)簡(jiǎn)單的操作,即可使得機(jī)器實(shí)現(xiàn)不同的應(yīng)用和加工規(guī)格等的切換,而后臺(tái)的運(yùn)算均通過(guò)智能算法來(lái)實(shí)現(xiàn),這就是軟件賦予的機(jī)器的智能,當(dāng)然,更為重要的是軟件所蘊(yùn)含的工程師對(duì)于機(jī)器的理解—這些人的智能傳遞到機(jī)器的能力。
      二、智能制造的用戶視角定義
      智能制造顯然有很多定義,但大多數(shù)是從智能制造技術(shù)本身去看待,而我們則試圖從用戶角度去評(píng)估什么是智能制造的定義:
      S3MART
      對(duì)S3MART,我們將分解如下:
      1.S3的解析
      1.1.簡(jiǎn)單易用性設(shè)計(jì)(Simplicity)
      簡(jiǎn)單易用是一種客戶的需求—這是智能的集中體現(xiàn),因?yàn)椋鏸Phone的設(shè)計(jì)思想一樣,消費(fèi)者僅需通過(guò)手指間的滑動(dòng)即可實(shí)現(xiàn)對(duì)功能的操作,這就如同機(jī)器的設(shè)計(jì)一樣,必須對(duì)于使用機(jī)器的人易于操作,這種簡(jiǎn)單體現(xiàn)在以下幾個(gè)方面:
     ?、僖子诓僮髋c維護(hù)
     ?、谝子陂_(kāi)發(fā)
     ?、垡子趯W(xué)習(xí)
      1.2.安全(Safety)表現(xiàn)在對(duì)人身的安全關(guān)注,比如:采用Safety-滿足IEC61508標(biāo)準(zhǔn)下的安全集成,然而,新的時(shí)代,也存在新的問(wèn)題,如何解決機(jī)器的安全協(xié)同問(wèn)題?因?yàn)樵O(shè)備已經(jīng)并非單機(jī)生產(chǎn)狀態(tài)了。
     ?、侔踩珕?wèn)題必須予以協(xié)同考慮
    ②安全必須與生產(chǎn)效率平衡
      安全必須在未來(lái)予以考慮的重要原因在于:設(shè)備互聯(lián)時(shí)候單機(jī)的安全動(dòng)作會(huì)對(duì)連續(xù)的生產(chǎn)帶來(lái)效率的降低風(fēng)險(xiǎn),并帶來(lái)制成品的浪費(fèi)等諸多問(wèn)題。
      1.3標(biāo)準(zhǔn)化(Standard)-必須確保機(jī)器能夠被納入到通用系統(tǒng)中,標(biāo)準(zhǔn)化是降低成本的方案,同時(shí)也是為了降低互聯(lián)的難度的關(guān)鍵一環(huán),這包括了多個(gè)層次的標(biāo)準(zhǔn)化設(shè)計(jì):
      ①通信的標(biāo)準(zhǔn):例如:OPC UA、POWERLINK實(shí)時(shí)通信規(guī)約
     ?、谲浖臉?biāo)準(zhǔn)化:PLCopen
      ③數(shù)據(jù)的標(biāo)準(zhǔn)化:XML格式
     ?、懿僮鞯臉?biāo)準(zhǔn)化:OMAC/PackML的機(jī)器語(yǔ)言定義了相同的操作界面
      例如:采用基于廣泛使用的IE瀏覽器對(duì)機(jī)器進(jìn)行訪問(wèn)、診斷、維護(hù)即可降低成本,且易于實(shí)現(xiàn),并不過(guò)時(shí)。
      2.模塊化設(shè)計(jì)(Modularity)
      模塊化的機(jī)器設(shè)計(jì)為了提高效率,這是一個(gè)必須得以平衡的問(wèn)題,因?yàn)樵趥鹘y(tǒng)的大規(guī)模定制生產(chǎn)中,批量較小,而種類不多,因此,這會(huì)帶來(lái)生產(chǎn)的成本降低,因此,多品種與小批量被認(rèn)為是一種成本高昂的生產(chǎn)。
      必須解決這個(gè)問(wèn)題,最好的平衡方式是采用模塊化與標(biāo)準(zhǔn)化設(shè)計(jì)。
      任何的自動(dòng)化系統(tǒng)軟件包含了三個(gè)層面的模塊化設(shè)計(jì):
      ①基礎(chǔ)的自動(dòng)化庫(kù)
     ?、趯I(yè)庫(kù)
     ?、坌袠I(yè)庫(kù)
      模塊化對(duì)于降低成本有幾個(gè)作用:
      (1).重用性代碼可以避免重新開(kāi)發(fā)
      (2).經(jīng)過(guò)測(cè)試與驗(yàn)證的庫(kù)可以被安全使用,降低測(cè)試中的時(shí)間與材料浪費(fèi);
      (3).降低了開(kāi)發(fā)難度:
      例如:貝加萊的mapp設(shè)計(jì)即可降低67%的研發(fā)時(shí)間。
     

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