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VS150B-18
VS150B-18
產(chǎn)品價(jià)格:¥電詢
上架日期:2020-07-02 09:35:03
產(chǎn)地:VS150B-18
發(fā)貨地:福州
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    VS150B-18現(xiàn)貨 in stock! 歡迎來(lái)電咨詢~??!

    VS150B-18,

    VS150B-18

    有福之州-福州聚福興供應(yīng)進(jìn)口工業(yè)控制系統(tǒng)成套備件:DCS PLC模塊卡件,底板機(jī)架機(jī)槽,CPU模塊,輸入輸出模塊,模擬量模塊,電源模塊,通訊模塊,工業(yè)交換機(jī),觸摸屏人機(jī)界面顯示器,插頭連接器,連接電纜接插電纜,伺服控制器,電機(jī)馬達(dá),伺服驅(qū)動(dòng)器,驅(qū)動(dòng)板電源板電路板,采集卡,影像卡,工控機(jī),示教器,工業(yè)機(jī)器人配件..........
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    歡迎咨詢~~~~~

    VS150B-18


    近年來(lái),隨著智能制造的推進(jìn),越來(lái)越多的制造企業(yè)在進(jìn)行著工廠自動(dòng)化及信息化的改造,通過(guò)導(dǎo)入大量自動(dòng)化設(shè)備,減少人力以降低成本,建置信息化平臺(tái),實(shí)現(xiàn)工廠的設(shè)備管理、生產(chǎn)管理和質(zhì)量管理。然而在經(jīng)過(guò)改造升級(jí)后,許多用戶會(huì)發(fā)現(xiàn),自動(dòng)化設(shè)備和管理軟件之間的溝通效果不佳,軟件平臺(tái)沒(méi)有發(fā)揮最大功效,軟件平臺(tái)與設(shè)備之間,需要專業(yè)的對(duì)接。某耐火材料企業(yè)就遇到了這樣的困難,為此,臺(tái)達(dá)為其量身定做了智能生產(chǎn)管理系統(tǒng)解決方案,充分升級(jí)其自動(dòng)化和信息化系統(tǒng),讓軟件平臺(tái)與設(shè)備的對(duì)接更加有效,幫助該企業(yè)實(shí)現(xiàn)有效升級(jí)。
      此企業(yè)為一家制造生產(chǎn)耐火材料的龍頭企業(yè),其原有的生產(chǎn)方式采手工作業(yè)的模式。由于耐火材料的生產(chǎn)現(xiàn)場(chǎng)粉塵很大,環(huán)境十分惡劣,伴隨著近年來(lái)招工的難題,該企業(yè)不得不進(jìn)行自動(dòng)化和信息化的改造。
      通過(guò)自動(dòng)化改造后,該企業(yè)顯著提升現(xiàn)場(chǎng)設(shè)備的自動(dòng)化水平,并全面提升產(chǎn)品生產(chǎn)的質(zhì)量和效率。例如,該企業(yè)的混料造粒車(chē)間,原有的混煉機(jī)、造粒機(jī)、壓力機(jī)等設(shè)備的操作方式均為手動(dòng)啟停,經(jīng)過(guò)改造后,全部改為自動(dòng)化控制,更加精確;同時(shí)現(xiàn)場(chǎng)設(shè)備控制器品牌較多,在進(jìn)行維修保養(yǎng)時(shí)成本較高,自動(dòng)化技術(shù)改造也解決了這個(gè)問(wèn)題。
      另外,改造前的工廠也無(wú)法進(jìn)行必要生產(chǎn)信息的準(zhǔn)備采集。如其窯爐車(chē)間內(nèi)有多臺(tái)傳統(tǒng)工藝窯爐,設(shè)備操作以操作人員經(jīng)驗(yàn)為主,通過(guò)人工控制開(kāi)關(guān)閥的數(shù)量來(lái)控制天然氣的流量以及升溫、降溫時(shí)間,顯然無(wú)法做到精準(zhǔn)、定時(shí)、定量控制,不僅無(wú)法獲得詳細(xì)的數(shù)據(jù),也是一種能源的浪費(fèi)。
      臺(tái)達(dá)采取制造可視化管理平臺(tái)(DIAMMP)為核心,構(gòu)建智能生產(chǎn)管理系統(tǒng)解決方案,為客戶混料造粒車(chē)間及窯爐車(chē)間進(jìn)行了機(jī)聯(lián)網(wǎng)可視化改造,幫助客戶實(shí)現(xiàn)生產(chǎn)制造過(guò)程中的透明化、可視化、智能化、無(wú)紙化等,實(shí)現(xiàn)生產(chǎn)制造的柔性化及先進(jìn)的節(jié)能管理,達(dá)到整體升級(jí)的目的。
      DIAMMP 是一種生產(chǎn)設(shè)備綜合管理平臺(tái),它可以針對(duì)產(chǎn)線的各種運(yùn)行狀況信息、制程設(shè)備進(jìn)行全方位的可視化管理,包括生產(chǎn)直通率、設(shè)備使用和運(yùn)作效率、預(yù)防維護(hù)、及時(shí)警報(bào)等功能,可協(xié)助客戶提高整體產(chǎn)能和管理效率,是實(shí)現(xiàn)智能生產(chǎn)的重要元素。
      方案實(shí)施后,臺(tái)達(dá)制造可視化管理平臺(tái)(DIAMMP)通過(guò)溫度傳感器、數(shù)據(jù)采集儀表等采集現(xiàn)場(chǎng)設(shè)備(如混煉機(jī)、造粒機(jī)、壓力機(jī)等)的生產(chǎn)數(shù)據(jù),并將其傳給上位管理系統(tǒng),向管理人員提供相關(guān)數(shù)據(jù)顯示、記錄、分析等工作的必要參考,例如窯爐溫度的變化曲線、對(duì)轉(zhuǎn)速的需求、統(tǒng)計(jì)分析設(shè)備的線平衡和稼動(dòng)率等,實(shí)現(xiàn)對(duì)生產(chǎn)線及各個(gè)機(jī)器設(shè)備運(yùn)行狀態(tài)的實(shí)時(shí)監(jiān)控。
      同時(shí),該解決方案還可實(shí)現(xiàn)對(duì)生產(chǎn)中出現(xiàn)的異常狀況進(jìn)行實(shí)時(shí)提醒及處理。例如,對(duì)故障進(jìn)行報(bào)警管理,通過(guò)短信或E-mail將報(bào)警信息發(fā)送給工作人員,以實(shí)現(xiàn)故障的快速處理;還可通過(guò)數(shù)據(jù)的管理,預(yù)防產(chǎn)品品質(zhì)問(wèn)題發(fā)生,對(duì)設(shè)備做點(diǎn)檢和維護(hù)保養(yǎng)操作,延長(zhǎng)設(shè)備使用壽命。
    通過(guò)臺(tái)達(dá)解決方案,為客戶帶來(lái)的效益還包括:
      ●利用臺(tái)達(dá)PLC實(shí)現(xiàn)設(shè)備自動(dòng)控制,實(shí)現(xiàn)混煉機(jī)、造粒機(jī)低速、中速、高速運(yùn)轉(zhuǎn)時(shí)間的精確控制,提升產(chǎn)品質(zhì)量;
      ●通過(guò)臺(tái)達(dá)的自動(dòng)控制算法實(shí)現(xiàn)壓力機(jī)升壓、卸壓時(shí)間的精確控制,降低不良率;
      ●實(shí)現(xiàn)窯爐溫度的自動(dòng)控制,提高生產(chǎn)效率,減少天然氣的浪費(fèi);
      ●配料車(chē)間的產(chǎn)能由每月76噸提升到每月150噸,不良率由5%下降到1%;
      ●混料車(chē)間的不良率由10%下降到3%。
     

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