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3高可用性(Avaliability)
對于OEM設(shè)備而言,顯然,一個(gè)設(shè)備的投資用于更多的產(chǎn)品制造會(huì)帶來巨大的競爭力,對于End User而言,這也意味著成本的節(jié)省,因?yàn)?,越少的投資卻可以適應(yīng)更多的產(chǎn)品生產(chǎn),顯然是一個(gè)合算的投資。
通常:運(yùn)動(dòng)控制在這里扮演重要的角色。
(1).運(yùn)動(dòng)控制帶來的柔性:運(yùn)動(dòng)控制首先是提供了高精度和高速的生產(chǎn),然而,這遠(yuǎn)遠(yuǎn)不是高性能伺服系統(tǒng)帶給機(jī)器的作用,通過簡單的參數(shù)設(shè)置,不同的裁切尺寸、包裝規(guī)格、印刷長度、裝訂厚度、瓶子的類型均可實(shí)現(xiàn)變換,而這一切自動(dòng)來完成。
在印刷工業(yè)我們稱之為“按需印刷“,在包裝工業(yè)我們也稱為”按需包裝“,最大的靈活性也是對設(shè)備投資的安全性保護(hù)。
(2).早期故障診斷實(shí)現(xiàn)機(jī)器的高可用性,還包括機(jī)器的使用壽命,例如:采用預(yù)測性維護(hù)技術(shù)(基于早期診斷的狀態(tài)監(jiān)測)可以對高值設(shè)備的關(guān)鍵零部件進(jìn)行監(jiān)測,可以實(shí)現(xiàn)對設(shè)備使用壽命的最大延續(xù)。
4穩(wěn)定性(Reliability)
對于自動(dòng)化系統(tǒng)而言,穩(wěn)定性是必須的,很多時(shí)候,穩(wěn)定性不僅包含了硬件系統(tǒng)的穩(wěn)定,也包括了軟件系統(tǒng)的穩(wěn)定性,選擇標(biāo)準(zhǔn)的,經(jīng)過測試與大量實(shí)際應(yīng)用驗(yàn)證過的軟件功能塊對于系統(tǒng)的穩(wěn)定也至關(guān)重要。
穩(wěn)定性就是一種高附加值的投資保障,對于自動(dòng)化行業(yè)而言,它與大部分工業(yè)領(lǐng)域一樣,穩(wěn)定可靠就是基礎(chǔ)-是默認(rèn)值。
反倒不用多言。
5工藝集成(Technology)
不同的行業(yè),有不同的Know-How,這些是企業(yè)賴以生存的本錢,例如:印刷的套色控制、色標(biāo)的檢測,漿紗機(jī)的牽伸比控制、梳棉機(jī)的勻整算法、吹瓶的壁厚控制、岸橋的防搖,每一個(gè)機(jī)器都存在其獨(dú)特的行業(yè)工藝,對于鈑金加工、沖壓、注塑、擠出、機(jī)器人,每個(gè)行業(yè)均是如此。
自動(dòng)化行業(yè)必然以方案為導(dǎo)向的一個(gè)產(chǎn)業(yè),所謂的方案集成,必須以行業(yè)工藝為核心,才能實(shí)現(xiàn)整個(gè)系統(tǒng)的集成,否則,只能截取邊緣而無法涉足核心。
對于智能裝備、制造系統(tǒng)的集成同樣如此,Know-How有時(shí)也不完全以專業(yè)工藝來體現(xiàn),而以知識的積累,如何有效的組織生產(chǎn)對于MES就會(huì)至關(guān)重要,而不同行業(yè)的不同處理如醫(yī)藥的批次處理,流程行業(yè)的連續(xù)生產(chǎn)特性,離散行業(yè)的工藝順序,甚或夾具的設(shè)計(jì)都會(huì)成為Know-How的構(gòu)成。
總結(jié)即:Know-How以工藝本身出現(xiàn),也以不同的知識集合出現(xiàn),或者大數(shù)據(jù)分析形式出現(xiàn),智能制造必須掌握核心Know-How,即Technology-才能生存。
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